Grizzly G0718 Owner'S Manual Download Page 1

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MODEL G0718

HINGE BORING MACHINE

OWNER'S MANUAL

(For models manufactured since 12/10)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CRBLJBTS13651 PRINTED IN TAIWAN

Template Last Updated on 10/7/08

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Summary of Contents for G0718

Page 1: ...manufactured since 12 10 COPYRIGHT MAY 2011 BY GRIZZLY INDUSTRIAL INC REVISED MAY 2018 BL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZ...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ting Power 19 Test Run 20 SECTION 4 OPERATIONS 21 Basic Controls 21 Disabling Locking Switch 22 Setup Overview 22 Operation Overview 22 Hold Down Clamps 23 Boring Head Setup 24 Selecting Boring Head B...

Page 4: ...this to be the case and the difference between the manual and machine leaves you confused or unsure about something check our website for an updated version We post current manuals and manual updates...

Page 5: ...ely F Throat Position Lock G Depth Adjustment Knob H Downfeed Handle I Depth Position Scale Identification A N E G H D C P O R Q B J M F L K J Throat Position Scale K Table Support w Hold Down Track L...

Page 6: ...se 60 Hz Pre Wired Voltage 110V Full Load Current Rating 10A at 110V 5A at 220V Minimum Circuit Size 15A at 110V 15A at 220V Switch ON OFF Switch w Emergency Stop Paddle Anti Start Pin Switch Voltage...

Page 7: ...etal Guard Clear PVC Head Carriage Aluminum Alloy Motor Seat Aluminum Alloy Table Laminated MDF Paint Powder Coated Other Related Infomation Swing Boring Head Tolerance 0 2mm Number of Dust Ports 1 Du...

Page 8: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALE...

Page 9: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 10: ...erator DO NOT operate this machine with this guard removed BORING OPERATION The boring bits rotate with tremendous torque especially at start up To avoid the bits grabbing the workpiece and unexpected...

Page 11: ...nd make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wirin...

Page 12: ...lowing size requirements Minimum Gauge Size 14 AWG Maximum Length Shorter is Better 50 ft Grounding Requirements This machine MUST be grounded In the event of certain malfunctions or breakdowns ground...

Page 13: ...Rd Rd Rd Rd Rd Rd Wt Gn Gn GND Bk 1 3 2 4 Wt Bk 1 3 2 4 O N S T O P Start Capacitor 300MFD 125VAC Run Capacitor 50MFD 250VAC Rd Rd Rd Rd Rd Rd Rd Rd Wt Gn Gn GND Bk 1 3 2 4 Wt Bk 1 3 2 4 Motor Figure...

Page 14: ...or Setup This machine and its com ponents are very heavy Get lifting help or use power lifting equipment such as a forklift to move heavy items This machine was carefully packaged for safe transport W...

Page 15: ...job cleaning your machine The time you spend doing this now will give you a better appreciation for the proper care of your machine s unpainted surfaces There are many ways to remove this rust preven...

Page 16: ...Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environ...

Page 17: ...etup Machine Base Workbench Lag Screw Flat Washer Another option is a direct mount see example below where the machine is secured directly to the workbench with lag screws and washers The base of this...

Page 18: ...n procedure To choose the correct boring head refer to Selecting Boring Head on Page 24 Serious personal injury could occur if you connect the machine to power before com pleting the setup process DO...

Page 19: ...ed for later use 7 Mount the boring head to the spindle making sure the slot in the boring head shaft see Figure 15 is aligned with the tang in the spindle Figure 15 Installing boring head on spindle...

Page 20: ...dle which is pre installed backwards for shipping purposes then re install it as shown in Figure 19 9 Slide the swing arm assembly over the boring head see Figure 17 Figure 17 Sliding swing arm onto b...

Page 21: ...l lector and the machine 3 number of branches or wyes and 4 amount of other open lines throughout the system Explaining how to cal culate these variables is beyond the scope of this manual Consult an...

Page 22: ...d during set up are cleared away from the machine 3 Verify that the machine is operating correctly by turning it ON When operating correctly the machine runs smoothly with little or no vibration rubbi...

Page 23: ...the boring operation The fence scale is used to position the workpiece relative to the boring bits H Fence Extension Mounts on the left or right end of the table fence for longer workpieces I Throat...

Page 24: ...wing 1 Positions the fence stops along the left and right fences so they are both spaced the same distance away from the center of the cup bit and then locks them in place 2 Pivots one of the fence st...

Page 25: ...Clamps The hold down clamps are used to hold the cabi net door firmly against the table and fence during boring operations They are adjustable to accom modate the thickness of the cabinet door which i...

Page 26: ...to center distance between hinge mounting holes and B the distance between the center line of the hinge cup and a mounting hole see Figure 28 Refer to Accessories Page 32 for boring head models Selec...

Page 27: ...hey have an adjusting screw for offsetting the drilling depth in relation to the other bits Figure 33 Boring bit Flat on Shank Adjusting Screw To install boring bits 1 DISCONNECT BORING MACHINE FROM P...

Page 28: ...t knob Headstock Setup Before using the Model G0718 to drill holes in an actual cabinet door you need to set up the boring head This includes adjusting the drilling depth setback and swing arm ram the...

Page 29: ...cup bottom depth marked on scrap board Hinge Cup Depth 1 DISCONNECT BORING MACHINE FROM POWER Items Needed Qty Scrap Board Same Thickness as Workpiece and at least 12 long 1 Ruler 1 Hex Wrench 3mm 1 W...

Page 30: ...make sure the mounting holes line up and check that the mounting screws thread into the board If the hinge fits correctly proceed to Adjusting Swing Arm Ram If the hinge does not fit correctly discon...

Page 31: ...included fence stops and fences The extension fence is typically only used for 3 and 4 hinge doors The fence stops are set along the fence as repeatable index points to ensure that the hinges are ins...

Page 32: ...p Clamp Stop Stop Stop Hole 1 Hole 2 Hole 3 Hole 1 Hole 2 Hole 3 Cabinet Door Table Head Extension Fence Clamp Clamp Clamp Clamp Stop Stop Stop Hole 1 Hole 2 Hole 3 Hole 1 Hole 2 Hole 3 Cabinet Door T...

Page 33: ...Hole 1 Hole 2 Head Clamp Clamp Clamp Clamp Hole 3 Hole 4 Hole 1 Hole 2 Hole 3 Hole 4 Cabinet Door Table Clamp Clamp Stop Stop Stop Stop Hole 1 Hole 2 Head Clamp Clamp Clamp Clamp Hole 3 Hole 4 Figure...

Page 34: ...mensions T23281 48mm 6mm Head A B Mounting Hole 48mm 52mm 9 5mm 6mm 5 5mm Mounting Hole Hinge Cup Hole Figure 49 T23281 Boring Pattern Dimensions T23282 52mm 5 5mm Head A B Mounting Hole 48mm 52mm 9 5...

Page 35: ...des of your Model G0718 It also allows you to set fence stops for longer doors and provides additional support Figure 53 Part 143 Fence Extension Figure 54 Model T23950 Line Boring Head T23950 Line Bo...

Page 36: ...1HP 120V 240V 7A 3 5A Figure 57 Point of use dust collectors Model G0710 Model G1163P Figure 59 Assortment of basic eye protection Basic Eye Protection T20501 Face Shield Crown Protector 4 T20502 Fac...

Page 37: ...operations Clean table boring head assembly and motor of sawdust and resin Check for loose mounting bolts Check for worn or damaged boring bits Check for worn or damaged wires Check for any other unsa...

Page 38: ...zontal slides see Figures 61 62 with mineral spirits and a rag Apply a thin coat of light machine oil to the slides Use the downfeed handle to move the boring head assembly through the entire range of...

Page 39: ...mount loose broken 6 Motor or boring head bearings are at fault 7 Centrifugal switch is at fault 1 Replace dull or bent boring bit 2 Inspect replace stripped or damaged bolts nuts and re tighten with...

Page 40: ...bits is incorrect Cup bit tip not positioned over center line 1 Adjust the setback see Page 26 Check to make sure tip of cup bit is directly over center line Hinge mounting holes do not align with pil...

Page 41: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 42: ...itor 50uF 250VAC Rd Rd Rd Rd Rd Rd Rd Rd Wt Gn Gn GND Bk 1 3 2 4 Neutral Hot Ground 110 VAC 5 15 Plug 220 VAC Wt Bk 1 3 2 4 O N S T O P Start Capacitor 300MFD 125VAC Run Capacitor 50uF 250VAC Rd Rd Rd...

Page 43: ...e to visit our Parts Store 1 3 4 5 7 8 11 12 13 14 15 16 17 18 19 20 21 22 24 25 27 28 31 35 36 47 48 49 50 53 54 55 56 57 58 60 61 62 64 65 66 67 68 75 76 77 78 79 7 1 7 2 3 48 61 48 4 64 48 62 24 66...

Page 44: ...C 5FT 5 15 PLUG 15 P0718015 ROD CONNECTION BAR 61 P0718061 BUTTON HD CAP SCR M8 1 25 X 20 16 P0718016 VERTICAL ROUND ROD 62 P0718062 CAP SCREW M6 1 X 12 17 P0718017 HORIZONTAL ROUND ROD 64 P0718064 SE...

Page 45: ...P0718130 FRONT LONGITUDINAL FENCE 159 P0718159 BASE FRONT COVER 132 P0718132 CLAMP CONNECTION BAR 161 P0718161 BUTTON HD CAP SCR M8 1 25 X 20 133 P0718133 LOCK WASHER 6MM 163 P0718163 HOLD DOWN BOLT N...

Page 46: ...5 5MM 221 P0718221 CAP SCREW M5 8 X 12 206 P0718206 PIVOT ARM 222 P0718222 CAP SCREW M6 1 X 55 207 P0718207 PIVOT ARM FRONT BRACE 223 P0718223 CAP SCREW M6 1 X 45 208 P0718208 GUARD BRACKET 224 P0718...

Page 47: ...M8 1 25 X 40 305 P0718305 UPPER SPRING ROD 317 P0718317 LOCK NUT M10 1 5 306 P0718306 PIVOT CONNECTOR 318 P0718318 HORIZONTAL SCALE 0 10MM 307 P0718307 HANDLE PIVOT BAR 319 P0718319 VERTICAL SCALE 10...

Page 48: ...0718407 DIMENSION LABEL 403 P0718403 ENTANGLEMENT HAZARD LABEL 408 P0718408 GRIZZLY GREEN TOUCH UP PAINT 404 P0718404 ELECTRICITY LABEL 409 P0718409 MACHINE ID LABEL 405 P0718405 EYE LUNG HAZARD LABEL...

Page 49: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 50: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 51: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

Page 52: ......

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