Grizzly G0670 Owner'S Manual Download

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Electrical (Main Electrical Box)

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

9001 P06709001

CONTACTOR TELE LC1D09 220VAC

9009 P06709009

MAIN JUNCTION BLOCK

9002 P06709002

THERMAL RELAY TELE LR3D 05 0.63-1A

9016 P06709016

CIRCUIT BOARD ASSEMBLY

9003 P06709003

THERMAL RELAY TELE LR3D 07 1.6-2.5A

9018 P06709018

MASTER POWER SWITCH

9004 P06709004

MAIN FUSE BUS 3-PH

9019 P06709019

RELAY OMRON MY4NJ 24VAC

9005 P06709005

FUSE 20A 10.3 X 38MM

9020 P06709020

TRANSFORMER S LIANG SP-TBSW

9006 P06709006

FUSE HOUSING

9021 P06709021

FAN

9007 P06709007

FUSE 5A 5.2 X 20.2MM

9022 P06709022

VARISPEED UNIT YASKAWA G7

9008 P06709008

GROUNDING JUNCTION BLOCK

9023 P06709023

RESISTOR 900W 40-OHM

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Summary of Contents for G0670

Page 1: ...HIGH PRECISION EVS LATHE OWNER S MANUAL 8DENG I JC 7N G OOAN C9JHIG 6A C8 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC 8G EG CI 9 C I6 L6C ...

Page 2: ...PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICAL...

Page 3: ...HZije JceVX c ckZcidgn H iZ 8dch YZgVi dch 8aZVc Je A i c Bdk c i Z AVi Z IZhi Gjc He cYaZ 7gZV c SECTION 4 OPERATIONS 23 DeZgVi dc HV Zin 8HH HnhiZb 8VbadX HijY 6Y_jhibZci 8 jX VcY VXZeaViZ Bdjci c GZkZgh c i Z Vlh 8ZciZgh IV ahidX 6a c c IV ahidX 9g aa c l i IV ahidX 8jii c IVeZgh l i IV ahidX HiZVYn GZhi daadl GZhi HZii c i Z 8dbedjcY LVn Idda Edhi 8 e 9gVlZg ddi 7gV Z 6Y_jhiVWaZ 8Vgg V Z Hide ...

Page 4: ...cYZm aZXig XVa 7dm L g c 9 V gVb cYZm aZXig XVa 8dbedcZci cYZm KVg VWaZ HeZZY 9g kZ Jc i 8dcigda EVcZa Hl iX aZXig XVa HZchdg VcY A b i Hl iX aZXig XVa SECTION 9 PARTS 82 ZVYhidX D a 9 hig Wji dc HnhiZb ZVYhidX AjWg XVi dc HnhiZb ZVYhidX He cYaZ Bdidg ZVYhidX He cYaZ 9g kZ HnhiZb ZVYhidX H i c HnhiZb ZVYhidX ZVgWdm 9g kZ HnhiZb ZVgWdm 8 Vc Z ZVg HnhiZb ZVgWdm H i HnhiZb ZVgWdm AZVYhXgZl VcY ZZYgdY...

Page 5: ...Xig XVa KVg VWaZ HeZZY AVi Z i Vi Vh V egZh hjg oZY ZVYhidX d a c hnhiZb I Z ZaZXig XVa VcY bZX Vc XVa Xdcigdah Vaadl dg XdbeaZiZ he c YaZ heZZY Xdcigda gdb id GEB BZgZan h i dcZ aZkZg id dg adl gVc Z VcY i Zc _jhi ijgc i Z he cYaZ heZZY Y Va id ndjg cZZYZY GEB I h aVi Z h Vahd Zfj eeZY l i V 8HH 8dchiVci Hjg VXZ HeZZY hnhiZb i Vi kZh Xdch hiZci c h Zh WZilZZc hjg VXZh l i Y ZgZci Y VbZiZgh 9jg c ...

Page 6: ...H c aZ E VhZ Hl iX BV cZi X l i I ZgbVa DkZgadVY EgdiZXidg ckZgiZg IneZ NVh VlV 8 BG 6 E ckZgiZg H oZ E GZXdbbZcYZY 8 gXj i H oZ 6 GZXdbbZcYZY Eaj GZXZeiVXaZ C B6 A Motors Main IneZ I 8 cYjXi dc dghZedlZg E KdaiV Z K E VhZ E VhZ 6beh 6 HeZZY GEB 8nXaZ o CjbWZg D HeZZYh EdlZg IgVch Zg K 7Zai ZVg 7ZVg c h H ZaYZY VcY EZgbVcZcian HZVaZY Lubrication IneZ I 8 cYjXi dc dghZedlZg E KdaiV Z K E VhZ E VhZ ...

Page 7: ... IgVkZa Headstock Information He cYaZ 7dgZ He cYaZ IVeZg BI CjbWZg d He cYaZ HeZZYh KVg VWaZ He cYaZ HeZZY GVc Z Adl GEB He cYaZ IneZ 9 8VbadX He cYaZ 7ZVg c h IVeZgZY GdaaZg Tailstock Information IV ahidX IgVkZa IV ahidX IVeZg BI IV ahidX 7VggZa 9 VbZiZg Threading Information CjbWZg d cX I gZVYh GVc Z d cX I gZVYh IE CjbWZg d BZig X I gZVYh GVc Z d BZig X I gZVYh bb CjbWZg d Adc ijY cVa ZZYh GVc ...

Page 8: ...bWZg AdXVi dc BVX cZ 9 AVWZa dc gdci d 8 e IgVn Features 9 Va 8dcigdaaZY KVg VWaZ He cYaZ HeZZYh l 9 iVa GZVY Dji 8dchiVci Hjg VXZ HeZZY jcXi dc EgZX h dc VgYZcZY VcY gdjcY 7ZY K LVnh bVYZ d BZZ Vc iZ 8Vhi c IdiVaan cXadhZY Jc kZghVa ZVgWdm dg 8jii c d cX BZig X L ildg BdYjaVg 9 VbZigVa I gZVYh 9ZZe Ejaa Dji 8 e IgVn Bdidg oZY AjWg XVi dc HnhiZb dg ZVYhidX ZVgh 7ZVg c h EdlZgZY 8ddaVci HnhiZb l Va...

Page 9: ...Va cji AZkZg R Fj X 8 Vc Z 6egdc ZZY 9 gZXi dc cdW S BVcjVa D a Ejbe T 7gV Z EZYVa U 8gdhh Ha YZ VcYl ZZa V 6egdc VcYl ZZa W GZbdkVWaZ 8 e 9gVlZg X Fj X 8 Vc Z ZVgWdm A ZVYhidX B 9 8VbadX BI He cYaZ C Ve E ZXZ D 7Vaa 7ZVg c HinaZ HiZVYn GZhi E Edh i dc Idda daYZg F daadl GZhi G Ldg AVbe H Jc kZghVa 8jii c aj Y IjWZ l CdooaZ I 8dbedjcY VcYl ZZa J IV ahidX K IV ahidX VcYl ZZa L I gZVY 9 Va L I K M D...

Page 10: ...G Cutting Fluid Flow Control Lever JhZY id kVgn i Z adl d Xjii c aj Y dji d i Z cdooaZ H Cross Slide Handwheel Edh i dch i Z Xgdhh ha YZ c dg dji c i Z 8HH bdYZ i Z he cYaZ heZZY h a c ZY l i i Z Xgdhh ha YZ edh i dc I Longitudinal Carriage Handwheel 6aadlh dg bVcjVa bdkZbZci d i Z XVgg V Z gdb aZ i id g i Vadc i Z WZY J Manual Carriage Oil Pump 9gVlh d a gdb i Z Vegdc XVhZ VcY ajWg XViZh i Z XVgg...

Page 11: ... Power Light cY XViZh i Z aVi Z h edlZgZY je l Zc aajb cViZY S Cutting Fluid Pump Switch Ijgch Xjii c aj Y YZa kZgn ON OFF T Jog Button Ijgch i Z he cYaZ bdidg ON l aZ WZ c egZhhZY VcY ZaY U Emergency Stop Button Hideh Vaa bVX cZ jcXi dch Il hi XadX l hZ id gZhZi V Master Power Switch AdXViZY Vi i Z gZVg d i Z aVi Z dc i Z ZaZXig XVa Wdm XdkZg i h hl iX ijgch edlZg ON OFF id i Z aVi Z hd aVi Z deZ...

Page 12: ... PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT PREVENT...

Page 13: ...ch dg ajWg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX cZgn 2 0 243 2 53 29 8 ZX dg W cY c dg b hVa cZY eVgih Wgd Zc eVgih addhZ Wdaih VcY Vcn di Zg XdcY i dch i Vi bVn beV g bVX cZ deZgVi dc GZeV g dg gZeaVXZ YVbV ZY eVgih WZ dgZ deZgVi dc 53 2 33 2 3 GZ Zg id i Z ...

Page 14: ...Zg deZgViZ i Z aVi Z l i YVbV ZY dg ldgc eVgih BV ciV c ndjg aVi Z c egdeZg ldg c XdcY i dc EZg dgb gdji cZ cheZXi dch VcY bV c iZcVcXZ egdbeian l Zc cZZYZY Eji VlVn VY_jhibZci iddah V iZg jhZ 10 SAFETY CLEARANCES BV Z hjgZ ldg e ZXZ Vh VYZfjViZ XaZVgVcXZ WZ dgZ hiVgi c bVX cZ 8 ZX idda VcY idda edhi XaZVgVcXZ X jX XaZVgVcXZ VcY hVYYaZ XaZVgVcXZ WZ dgZ hiVgi c i Z aVi Z 11 RATES 6alVnh jhZ i Z Vee...

Page 15: ... c hZije VcY cheZXi dc ldg i Vi h dlh dc i Z Vbdjci d Zggdg c h oZ dg Va cbZci d V eVgi Facing c aVi Z ldg Xjii c VXgdhh i Z ZcY d V ldg e ZXZ jhjVaan id bVX cZ V aVi hjg VXZ Feed I Z bdkZbZci d V Xjii c idda cid V ldg e ZXZ EVS aZXigdc X KVg VWaZ HeZZY 6 hZi d ZaZXig XVa Xdcigdah i Vi Vaadl i Z deZgVidg id hZaZXi Vcn he cYaZ heZZY Wn jh c Vc ZaZXigdc X Y Va HeZZYh VgZ cdi X Vc ZY Wn aZkZgh VcY ZV...

Page 16: ... XdccZXi dc YZk XZ YZeZcYh dc i Z ineZ d chiVaaZY dg eaVccZY hZgk XZ LZ gZXdb bZcY jh c dcZ d i Z YZk XZh h dlc c Figure 5 YZeZcY c dc i Z kdaiV Z WZ c jhZY Full Load Amperage Draw 6aa Bdidgh 8dbW cZY 6beh Power Supply Circuit Requirements Ndj BJHI XdccZXi ndjg bVX cZ id V gdjcYZY X gXj i i Vi h gViZY dg i Z VbeZgV Z kZc WZadl CZkZg gZeaVXZ V X gXj i WgZV Zg dc Vc Zm hi c X g Xj i l i dcZ d Zg Vbe...

Page 17: ...is machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine Unpacking Setup Safety SECTION 3 SETUP I Z daadl c iZbh bVn WZ cZZYZY id XdbeaZiZ i Z hZije egdXZhh Wji VgZ cdi cXajYZY l i ndjg bVX cZ Description Qty dg a i dg 8gVcZ aW XVeVX in A i c HigVeh aW XVeVX in ZVX HV Zin aVhhZh d...

Page 18: ...aa i Z eVgih VkZ WZZc gZbdkZY gdb i Z XgViZ ndj h djaY VkZ i Z daadl c iZbh NOTICE Some hardware fasteners on the inventory list may arrive pre installed on the machine Check these locations before assuming that any items from the inventory list are missing Tool Box Inventory Figure 7 Qty G Idda 7dm H I gZZ Vl 8 jX LgZcX I Idda Edhi I LgZcX J BI id IVeZgZY He cYaZ HaZZkZ K Zm LgZcX HZi bb L 8Vhi g...

Page 19: ...XXZhh 9ddg Children and visitors may be seriously injured if unsuper vised around this machine Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery DO NOT use these products to clean the machinery Many cleaning solvents are toxic if inhaled Mi...

Page 20: ...moving methods are not followed Get assis tance from a professional rigger if you are unsure about your abilities or maximum load ratings of your lifting equipment Figure 9 AZkZa c ZZi VcY hXgZlh Figure 10 A i c adXVi dch dg i Z aVi Z 9d cdi ViiZbei id a i dg bdkZ i h aVi Z ndj VgZ jchjgZ dl id hV Zan Yd hd Zi Vhh hiVcXZ gdb V egd Zhh dcVa g Zg gZfj gZY 7Z dgZ a i c ndj bjhi bdkZ i Z XVgg V Z VcY ...

Page 21: ...age 58 VcY ed ci i Z aj Y cdooaZ cid i Z X e eVc 5 Ijgc i Z 8HH DC D hl iX id ON ijgc i Z he cYaZ heZZY Y Va Figure 11 id ih b c bjb heZZY VcY bV Z hjgZ i Z Xgdhh ha YZ h WVX ZY dji id Vkd Y edhh W a in d V heZZY hiVgi Note With the CSS switch in the ON position the spindle speed varies with the cross slide position With the switch in the OFF position the spindle speed is independent of the cross ...

Page 22: ...g 13 GdiViZ i Z gZY B G C8N hide hl iX cdW Figure 11 XadX l hZ jci a i edeh dji VcY i Z ejbe l aa ijgc dc DWhZgkZ i Z d a ejbe ijWZ h i aVhh Figure 19 L Zc d a adlh dji d i Z ijWZ VcY V V chi i Z h i aVhh ndj XVc hiVgi i Z aVi Z d a h cdi adl c Y hXdccZXi i Z aVi Z gdb edlZg VcY hlVe Vcn ild d i Z cXdb c edlZg aZVYh A dg A GZhjbZ i Z iZhi gjc V iZg ndj hZZ d a WZ c ejbeZY Note This headstock has a...

Page 23: ... spindle 1 8dbeaZiZ i Z Test Run egdXZYjgZ WZ cc c dc Page 19 2 Ijgc i Z 8HH DC D Y Va id OFF VcY i Z he cYaZ heZZY Y Va id i Z b c bjb heZZY THIS LATHE IS SHIPPED WITHOUT OIL Complete all Lubrication procedures out lined in the MAINTENANCE section on Page 53 Failure to follow all lubrication and beak in procedures will cause rapid deterioration of bearings and other related parts and void your ma...

Page 24: ...6 iZg XdbeaZi c Step 9 gZYjXZ i Z he cYaZ heZZY id GEB VcY aZi i Z aVi Z gjc dg V cVa b cjiZh id Vaadl i Z bVX cZ id Xdda VcY X gXjaViZ i Z d a 11 H ji i Z aVi Z Ydlc gZeaVXZ i Z ZVYhidX VcY ZVgWdm d a VcY gZ iZch dc i Z k WZaih Figure 21 ZVgWdm gVc Z aZkZg 4 BdkZ i Z ZVYhidX gVc Z aZkZg Figure 12 id adl gVc Z 5 BdkZ i Z ZZY Y gZXi dc dglVgY gZkZghZ aZkZg Figure 22 id DGL6G9 Figure 22 ZZY dglVgY g...

Page 25: ... Y Zg Zci Y VbZiZgh CSS System Figure 25 8HH hnhiZb 8HH Hl iX He cYaZ HeZZY 9 Va He cYaZ GEB GZVYdji i Z 8HH hl iX h c i Z ON edh i dc i Z he cYaZ heZZY VjidbVi XVaan X Vc Zh l i i Z edh i dc d i Z Xgdhh ha YZ dg ZmVbeaZ Yjg c VX c deZgV i dch Vh i Z idda W i bdkZh idlVgY i Z XZciZg d i Z ldg e ZXZ i Z he cYaZ heZZY cXgZVhZh id bV ciV c V XdchiVci hjg VXZ heZZY Yjg c Xji i c Vh Y VbZiZg YZXgZVhZh ...

Page 26: ...Ijgc HijY c DcZ Ijgc INCORRECT Ijgc HijY Dji DcZ Ijgc 8Vb GZaZVhZ 9Vijb 8VbadX HijY 8VbadX 8Ve HXgZl h I i 7ji 8VbadX HijY 8Vc Hi aa GdiViZ 7VX VcY dgi Ha ian c i Va 6Y_jhibZci 8VbadX HijY 6a cbZci gddkZ h ajh l i 8 jX Hjg VXZ 8 J8 8 jX id He cYaZ I b c BVg Figure 26 8VbadX hijY Va cbZci i h h i Z XVhZ ndj l aa VkZ id gZbdkZ i Z X jX VcY cZ ijcZ i Z XVbadX hijY VY_jhibZci HZZ Figure 26 dg l X Y gZ...

Page 27: ...iZ VkZ V 9 8VbadX bdjci EaZVhZ cdiZ i Vi i ZgZ VgZ a cZh hiVbeZY cid i Z XVb VcY dc i Z X jX WdYn 6 X jX Zn h jhZY id ijgc i Z adX c XVbh Figure 28 id hZXjgZ gZaZVhZ i Z X jX VXZeaViZ 4 JcadX i Z di Zg XVbh c i Z hVbZ bVccZg BV Z hjgZ id hjeedgi i Z X jX Vh ndj Va c i Z aVhi XVb I Z X jX bVn XdbZ d Vi i h ed ci hd it is important that the weight is supported by an adequate chuck cradle 5 GZbdkZ i ...

Page 28: ...chuck or faceplate without having the camlock cap screws in place or fully tightened If you ignore this notice the chuck may never be able to be removed since the camlock studs will turn with the camlocks and never release Figure 30 8Vb VcY a cZh 8Vb A cZ 8 AdX i Z di Zg XVbh c V Xg hhXgdhh dg hiVg eViiZgc hd i Z X jX h YgVlc je ZkZcan dc Vaa h YZh l i dji Vcn X VcXZ d b hVa cbZci Note If any of t...

Page 29: ...bV Z hjgZ i Z ldg e ZXZ bV Zh ZkZc XdciVXi l i Vaa i gZZ _Vlh VcY h XZciZgZY i Z ldg e ZXZ h cdi XZciZgZY addhZc i Z _Vlh VcY gdiViZ i Z ldg e ZXZ ha ian VcY gZi iZc i Z _Vlh i Z ldg e ZXZ h XZciZgZY jaan i iZc i Z _Vlh Using the 4 Jaw Chuck I Z _Vl X jX ZVijgZh cYZeZcYZcian VY_jhi VWaZ VgYZcZY hiZZa _Vlh id daY cdc Xna cYg XVa dg d XZciZg ldg e ZXZh VX _Vl XVc WZ gZbdkZY gdb i Z X jX WdYn VcY gZk...

Page 30: ...EDL G 2 JhZ V e ZXZ d lddY id egdiZXi i Z WZYlVnh 3 HZXjgZ i Z ldg e ZXZ dc i Z VXZeaViZ l i V b c bjb d i gZZ cYZeZcYZci XaVbe c YZk XZh hZZ Figure 33 dg Vc ZmVbeaZ Note Take into account the rotation and cutting forces that will be applied to the workpiece when clamping it to the faceplate Figure 33 mVbeaZ d V cdc Xna cYg XVa ldg e ZXZ bdjciZY dc V ine XVa VXZeaViZ VXZeaViZ Cdc 8na cYg XVa Ldg e...

Page 31: ...iZ i Z X jX Zn XadX l hZ dcZ ijgc id Zc V Z i Z i e d i Z hXgdaa ZVg aZVY i gZVY cid i Z _Vl Ejaa dc i Z _Vl cdl VcY i h djaY WZ adX ZY cid i Z _Vl j YZ 9 GZeZVi i Z hiZeh dc i Z gZbV c c _Vlh chiVaaZY XdggZXian i Z i gZZ _Vlh l aa XdckZg Z id Zi Zg Vi i Z XZciZg d i Z X jX i Z _Vlh Yd cdi XdbZ id Zi Zg gZeZVi i h egdXZYjgZ jci a i Zn Yd I Z i gZZ _Vl hXgdaa X jX Vh gZbdkVWaZ VgYZcZY hiZZa _Vlh Fi...

Page 32: ...aZkZg dglVgY id adX i Z fj aa c eaVXZ IV ahidX AdX Centers I Z YZVY XZciZg h jhZY c i Z iV ahidX id hje edgi ldg e ZXZh L Zc i Z YZVY XZciZg h jhZY c i Z iV ahidX bV Z hjgZ id ZZe i Z i e VcY ldg e ZXZ ajWg XViZY I h aVi Z h hjeea ZY l i ild BI YZVY XZciZgh dcZ h HH VcY dcZ h XVgW YZ i eeZY I Z hjeea ZY BI id BI haZZkZ ih cid i Z he cYaZ iVeZg id daY i Z BI XZciZg To install a dead or live center ...

Page 33: ... chuck the point of your center will remain true to the spindle axis But remember the point will have to be refinished whenever it is removed and returned to the chuck 5 EaVXZ i Z a kZ XZciZg c i Z iV ahidX 6 6iiVX V aVi Z Yd id i Z gdjcY hidX VcY bdjci i WZilZZc i Z XZciZgh 7 Ijgc Veegdm bViZan d i Z Y VbZiZg 8 Bdjci V Y Va cY XVidg hd i Z eajc Zg h dc i Z iV ahidX WVggZa WZ dgZ bdk c i Z iV ahid...

Page 34: ...hidX ijgc i Z fj aa ZZY VcYl ZZa XdjciZgXadX l hZ jci a i Z idda c h ejh ZY dji d i Z iVeZg Cutting Tapers with Tailstock I Z iV ahidX XVc WZ d hZi aZ i dg g i id Xji iVeZgh To offset the tailstock 1 AdX i Z iV ahidX c edh i dc VcY VY_jhi i Z aZ i VcY g i _VX hXgZlh jci a i Z hXVaZ Figure 44 cY XViZh i Z d hZi ndj lVci HZZ Figure 45 dg VY_jhibZci Y gZXi dc 2 L Zc i Z d hZi h VX ZkZY hcj i Z _VX hX...

Page 35: ...Y VbZiZg XVc WZ VXXZeiZY Zm Cji Figure 47 AdX cdW AdX cdW 5 Edh i dc i Z hiZVYn gZhi l ZgZ YZh gZY I iZc i Z Zm cji Vi i Z WVhZ d i Z hiZVYn gZhi Figure 46 id hZXjgZ i Z gZhi c eaVXZ 6 8adhZ i Z hiZVYn gZhi hd i Vi i Z ldg e ZXZ h ch YZ i Z c Zgh VcY i iZc i Z adX cdW 7 6Y_jhi i Z i jbW cdWh hd i Z c Zgh VgZ hcj V V chi i Z ldg e ZXZ VcY hZXjgZ i Z Wn i iZc c i Z i gZZ i jbW cdWh c Zgh h djaY WZ h...

Page 36: ... VcY gZi iZc hZii c je id Xji ZmiZgcVa g i VcY cX dg bZig X i gZVYh dg aZ i VcY ciZgcVa i gZVYh dg i Z ghi i bZ hZi i Z XdbedjcY hd ih igVkZa h eZg ZXian eVgVaaZa l i i Z Xgdhh ha YZ CZmi jh c V egdigVXidg gdiViZ i Z XdbedjcY XdjciZgXadX l hZ VcY bVg i Z cZl adXVi dc dc i Z XdbedjcY ha YZ I h bVg l aa WZ i Z fj X gZ ZgZcXZ ed ci dg hZii c i Z d hZi Vc aZ Id bVg dg ciZgcVa g i VcY i gZVYh dg aZ i V...

Page 37: ... h VXXdbea h ZY Wn addhZc c i Z ide VcYaZ i Zc gdiVi c i Z idda edhi id i Z YZh gZY edh i dc I iZc i Z ide VcYaZ id adX i Z idda cid edh i dc Chip Drawer I h VcYn X e YgVlZg Vaadlh dg fj X VcY ZVhn X e gZbdkVa VcY Xjii c aj Y hXgZZc VXXZhh I Z aVi Z XVW cZi Vh ild hide Wdaih Figure 51 i Vi Vaadl dg bVm bjb YgVlZg ejaadji l i dji i Z ldg g Zh d i Z YgVlZg Vaa c dji dcid i Z addg Figure 50 lVn idda ...

Page 38: ...gure 52 ddi WgV Z VcY he cYaZ ON OFF aZkZg ddi 7gV Z Adjustable Carriage Stop System JhZ i Z VY_jhiVWaZ XVgg V Z hide Figure 53 Xda aVg id hZi i Z adXVi dc l ZgZ i Z XVgg V Z l aa WZ Y hZc V ZY Wn i Z ZZYgdY g Xi dc XajiX L Zc i Z VY_jhiVWaZ XVgg V Z XdciVXih i Z hide Xda aVg Yjg c V adc ijY cVa ZZY c deZgVi dc i Z ZZYgdY XajiX Y hZc V Zh i Z ZZYgdY gdb i Z Vegdc VcY i Z XVgg V Z bdkZbZci hideh Th...

Page 39: ...aVi Z l i i gZZ bZi dYh I h hZXi dc gZk Zlh i Z cY k YjVa Xdcigdah dc i Z XVgg V Z VcY YZhXg WZh i Z g jhZh hZZ Figure 54 Figure 54 8Vgg V Z 8dcigdah 8gdhh Ha YZ VcYl ZZa Adc ijY cVa VcYl ZZa 8dbedjcY VcYXgVc Longitudinal Handwheel I Z adc ijY cVa VcYl ZZa bdkZh i Z XVgg V Z aZ i dg g i Vadc i Z WZY JhZ i h Xdcigda l Zc hZii c je i Z bVX cZ dg ijgc c dg l Zc bVcjVa bdkZbZci h YZh gZY Yjg c ijgc c ...

Page 40: ...dg XVc Y hZc V Z i Z ZZY aZkZg VcY i Zc Z i Zg ejaa dg ejh i h cdW Figure 57 id X Vc Z i Z ZZY Y gZXi dc d XVgg V Z dg Xgdhh ha YZ L Zc i Z ZZY aZkZg h gZ Zc V ZY i Z hZaZXiZY ZZY Y gZXi dc h gZkZghZY Figure 57 ZZY Y gZXi dc cdW Figure 58 ZZY gdY dglVgY gZkZghZ aZkZg dlZkZg l i i Vi hV Y i Z ZZYgdY dglVgY gZkZghZ aZkZg Figure 58 h bdkZY id X Vc Z i Z ZZYgdY Y gZXi dc l ViZkZg ZZY Y gZXi dc i Z ZZY...

Page 41: ...i Z aVi Z Workpiece Dry Water Soluble Oil Synthetic Coolants Sulfurized Oil Mineral Oil Aluminum X X Brass X X X Bronze X X X X Cast Iron X Low Carbon Steel X X Alloy Metals X X X X Stainless Steel X X X X Cutting Fluids for Lathe Operations General Note Cutting fluids are used for heavy duty lathe operations and production turning Oil water emulsions and synthetic cutting fluids are the most comm...

Page 42: ...rom ejected parts or broken tools Calculating Spindle Speed Figure 62 8jii c heZZY iVWaZ dg HH VcY XVgW YZ Xjii c iddah Low Carbon Steel High Carbon Annealed Steel Normalized Alloy Steel Aluminum Alloys Cast Iron Bronze Cutting Speed SFM Roughing 90 50 45 200 70 100 Feed Rate IPR Roughing 0 010 to 0 020 0 010 to 0 020 0 010 to 0 020 0 015 to 0 030 0 010 to 0 020 0 010 to 0 020 Cutting Speed SFM Fi...

Page 43: ...i i Z aVi Z WZilZZc i gZVY c hZijeh h kZgn h beaZ 9 hXdccZXi i Z aVi Z gdb edlZg gZbdkZ i Z XVe hXgZl VcY hlVe i Z edh i dc d i Z ZVg VcY heVXZg h dlc c Figure 63 JhZ i Z Y V gVb c Figure 64 dg ZVg adXVi dch gZfj gZY Gearbox Threading and Feed Setup 44T 56T 24T 57T Figure 64 8 Vc Z ZVg edh i dch Module and Diametrial Pitch Threading Inch an Metric Pitch Threading Inch an Metric Feeding 8Ve HXgZl V...

Page 44: ...lZkZg h cXZ i Z aZVYhXgZl h IE i Zc i Z i gZVY Y Va h cdi cZZYZY dg Vcn i gZVY i Vi h Y k h WaZ Wn dg i gZZ ZmVbeaZh gZ Zg id i Z cY XVidg IVWaZ c Figure 65 VcY hZZ Figure 66 dg Y Va adXVi dch dg bZig X Y VbZig Va VcY bdYjaZ i gZVY c i Z i gZVY Y Va h cdi jhZY VcY ndj bjhi aZVkZ i Z Va cji aZkZg Zc V ZY jci a i Z i gZVY c _dW h XdbeaZiZ Figure 66 I gZVY Y Va jhZ NOTICE Always use the slowest speed...

Page 45: ...Vgi XjaVg ZZY gViZ ghi hlVe i Z ZVgWdm Yg kZ ZVg gZfj gZY Vh ZmeaV cZY c Gearbox Threading and Feed Setup dc Page 41 i Zc bdkZ i Z ZVgWdm aZkZgh id i Z gZfj gZY edh i dch c i Z ZmVbeaZ WZadl i Z X Vgi h dlh LCR8W kZh V ZZY gViZ d 0 35mm dg 0 014 Figure 67 Jh c i Z i gZVY VcY ZZY X Vgi GEB GEB ...

Page 46: ... cYaZ heZZY Y Va id i Z b c bjb VcY bV Z hjgZ i Z Xgdhh ha YZ h WVX ZY dji i Z aVi Z h hiVgiZY l i i Z 8HH hl iX ON VcY i Z Xgdhh ha YZ h edh i dcZY Vaa i Z lVn clVgY i Z he cYaZ l aa bbZY ViZan l cY je id i Z Zhi he cYaZ GEB d i Z gVc Z i Vi i h c 6h V gZhjai i Z ldg e ZXZ h adc ZVkn dg d XZciZgZY i XdjaY WZ i gdlc Vi V kZadX in XVjh c hZkZgZ c_jgn dg YZVi 2 cY i Z bVhiZg hl iX Figure 69 dc i Z W...

Page 47: ... 72 ZVYhidX gVc Z aZkZg NOTICE If the headstock is in high range 400 2500 RPM and if the spindle speed dial is turned completely to the left the tachometer may show a speed lower than the 400 RPM list ed on the headstock label This headstock range label indicates the allowable spindle speed for cutting opera tions while in a range If in high range do not turn or face any workpiece with a spin dle ...

Page 48: ...gdY dg i Z aZVY hXgZl h ZVg e c bVn hcVe i Z cZmi i bZ i Z adc ijY cVa ZZY h jhZY hZije dg ijgc c jhZ i Z adc ijY cVa VcYl ZZa id bdkZ i Z XVgg V Z VcY kZg n i Vi i Z Vegdc hide h hZi l ZgZ ndj lVci hd i Z Xjii c idda l aa cdi XgVh cid V ldg e ZXZ h djaYZg dg i Z X jX 6Y_jhi i Z hide Vh gZfj gZY hZije dg i gZVY c bV Z hjgZ i Vi i Z XVgg V Z adX Figure 16 h gZaZVhZY VcY i Z ZZYgdY hide XdaaVg Figur...

Page 49: ... aViZ h hiVgiZY 26 Ejh i Z ZbZg ZcXn hide Wjiidc c VcY ijgc i Z bVhiZg edlZg hl iX OFF 16 6Y_jhi i Z Xjii c aj Y cdooaZ VcY ijgc ON i Z ejbe 17 EaVXZ ndjg ddi dc i Z WgV Z eZYVa VcY ndjg VcY dc i Z ZZY aZkZg gZVYn id Y hZc V Z ZZY c VcY hide i Z aVi Z c Vc ZbZg ZcXn 18 8ZciZg VcY hZi i Z YZei d ndjg Xjii c idda id Veegdm bViZan 19 c V Z i Z Vegdc ZZY aZkZg dg adc ijY cVa ZZY I Z idda l aa cdl WZ c...

Page 50: ...i X e WgZV Zg higV i VcY X e WgZV Zg hinaZ i gZVY c iddah ciZgcVa i gZVY c idda eVgi c idda Wdg c idda VcY ijgc c idda I ZhZ idda W ih VgZ ZkZcan VgYZcZY id WZiiZg i Vc 8 G9777 20 Pc Carbide Tipped Tool Bit Set 6c ZmXZei dcVa kVajZ dg XVgW YZ aVi Z idda W ih I h ilZcin e ZXZ hZi d Zgh igZbZcYdjh hVk c h dkZg W ih hdaY cY k YjVaan eajh ZkZgn ineZ h Yjea XViZY VcY gZVYn Vi VcY l Zc ndj cZZY i I Z XV...

Page 51: ...h i Z i ccZhi ab edhh WaZ l aZ Z ZXi kZan egdk Y c cZZYZY ajWg XVi dc HjeZg dg gjhi VcY Xdggdh dc egdiZXi dc cXajYZh VY Zh kZ Xd Zh kZ VYY i kZh dg kZgi XVa ha YZh gZh hih hfjZZoZ dji gjcc c Yg ee c VcY h cdc jbb c 8dbZh c fjVgi XdciV cZgh Figure 79 AVi Z WZY ajWg XVci Figure 80 Jc kZghVa ineZ Xjii c aj Y H9240 Rustlick WS5050 Heavy Duty Soluble Machining Oil ZXi kZ X adg cViZY E VYY i kZ egdk YZh...

Page 52: ... Vc ZVWaZ i eh fjVa in cZZYaZ WZVg c h egdadc idda a Z VcY heZX Va idda hiZZa WdYn VcY i eh VgZ egZX h dc gdjcY Hjeea ZY c lddYZc Wdm G7038Z Boring Bar G7040 Carbide Inserts for Steel 5 pk G7048 Carbide Inserts for Cast Iron 5 pk Figure 83 O 7dg c 7Vg G7030 Threading Tool Holder G7041 Carbide Inserts for Steel 5 pk G7049 Carbide Inserts for Cast Iron 5 pk Figure 84 I gZVY c Idda daYZg G7033 Intern...

Page 53: ...Y Vh V gZhdaji dc d I h cZ hZi cXajYZh V bdaYZY XVhZ dg egdiZXi dc VcY XdckZc ZcXZ Figure 90 BV cZi X 7VhZ 9 Va cY XVidg 8dbWd H6879 Lathe Operation Maintenance Book I h YZiV aZY bZiVa aVi Z Wdd egdk YZh ZmiZch kZ XdkZgV Z d V l YZ kVg Zin d bZiValdg c deZgV i dch HeZX Va Zbe Vh h h eaVXZY dc aVi Z Xdb edcZcih VXXZhhdg Zh VcY deZgVi c egdXZYjgZh cXajY c WVh X bVX cZ hZije VcY gdji cZ bV c iZcVcXZ ...

Page 54: ... XgZViZ V jbbn gZh YjZ i Vi l aa gjhi VcY W cY bdk c eVgih GZ jaVg XaZVc c ZZeh ndjg aVi Z gjcc c hbddi an Cleaning SECTION 6 MAINTENANCE dg dei bjb eZg dgbVcXZ gdb ndjg bVX cZ daadl i h bV ciZcVcXZ hX ZYjaZ VcY gZ Zg id Vcn heZX X chigjXi dch kZc c i h hZXi dc Daily AddhZ bdjci c Wdaih bZg ZcXn hide VcY WgV Z deZgVi dc Ldgc dg YVbV ZY l gZh 8jii c aj Y aZkZa D a aZkZah GZbdkZ X eh 6egdc d a aZkZa...

Page 55: ... i Z h i aVhh h dlc c Figure 93 Figure 94 D a ejbe h i aVhh Figure 93 ZVYhidX d a iVc ZVYhidX D a IVc 9gV c Gearbox JhZ a iZg d HD dg V gVYZ cdc YZiZg Zci H6 L bdidg d a ZZe i Z d a aZkZa jaa Vh hZZc c i Z h i aVhh Figure 95 Figure 95 D a h i aVhh adXVi dch ZVg 7dm D a H i aVhh L Zc i Z aVi Z h gjcc c eZg dY XVaan bV Z hjgZ i Vi ndj hZZ d a adl c dji d i Z d a ijWZ V V chi i Z h i aVhh c i Z ZVYhi...

Page 56: ...X eh VcY VWgVh kZh VcY XVggn i Zb cid i Z Va cji XVjh c egZbVijgZ lZVg aa i Z aZVY hXgZl WZVg c djh c i gdj i Z d a eaj Figure 97 jci a i Z djh c h jaa JhZ i Z hVbZ d a Vh jhZY c i Z Vegdc Figure 97 AZVYhXgZl ajWg XVi dc AZVYhXgZl 7ZVg c D a GZhZgkd g aa Eaj 6 iZg i Z ghi bdci d YV an deZgVi dc YgV c VcY gZ aa i Z ZVg Wdm HZZ Figure 96 dg eaj adXVi dch 8 Vc Z i Z ZVgWdm d a nZVgan dg bdgZ gZfjZcia...

Page 57: ...Zc h ejbeZY i gdj Yg aaZY eVhhV Zh id i Z lVn j YZh GZeZVi i h egdXZhh jci a i Z lVn j YZh VgZ ajWg XViZY AjWg XViZ i Z j YZh dcXZ WZ dgZ VcY dcXZ V iZg jh c i Z aVi Z i Z aVi Z h c Vc Zck gdcbZci i Vi Vh bd hijgZ dg h kZgn Y gin cXgZVhZ i Z ajWg XVi dc ciZgkVa VcY bV Z hjgZ id ZZe i Z Vegdc d a aZkZa jaa aa Eaj 9gV c Eaj Ball Oilers I h aVi Z Vh WVaa d aZg adXVi dch Ndj XVc jhZ Vc HD dg V gVYZ cd...

Page 58: ...ZbdkZ i Z djg VXXZhh XdkZg XVe hXgZlh Figure 104 VcY i Zc i Z XdkZg Note The cap screw in the center of the cover acts as a handle to lift the plate and does not need to be removed 3 Eji dc hV Zin aVhhZh Jh c b cZgVa he g ih VcY gV h XaZVc dji i Z iVc VcY jhZ i Z Wadl jc id Ygn i Z ch YZ d i Z iVc Note Do not remove the suction screen at this time I Z d a hnhiZb bjhi WZ XaZVcZY VccjVaan JcYZg ZVkn...

Page 59: ...et at the bottom center of the tank or install a magnetic drain plug to collect any fine metal particles generated by the headstock drivetrain Figure 106 HjXi dc hXgZZc 6 GZ chiVaa i Z hXgZZc VhhZbWan VXXZhh eaViZ Vh Zi VcY eaViZ 7 GZ aa i Z iVc l i Vc HD dg Vc Zfj kVaZci ZcZgVa bVX cZ ZVgWdm d a 5 Jh c b cZgVa he g ih VcY V Wadl jc XaZVc Vaa XdciVb cVcih gdb i Z hXgZZc Figure 105 VcY Wadl Ygn Fig...

Page 60: ... bV cZi Wgjh VcY gV h XaZVc dji bZiVa X eh gdb i Z Wdiidb d i Z gZhZgkd g ajh l i di hdVen lViZg cZZYZY 4 GZ aa i Z gZhZgkd g l i Veea XVWaZ Xjii c aj Y 8adhZan daadl i Z aj Y bVcj VXijgZg h chigjXi dch dg b m c 5 DeZc i Z kVakZ dc i Z Xjii c aj Y cdooaZ 6 Ijgc i Z Xjii c aj Y ejbe ON Figure 109 id eg bZ i Z Xjii c aj Y hnhiZb VcY id hZZ i Z Xjii c aj Y h XnXa c egdeZgan 7 GZeaVXZ i Z VXXZhh XdkZg...

Page 61: ...Zin hl iX VcY Vaadl aVi Z id gjc Di Zgl hZ gZeV g ejbe bdidg ejbe dg i Z ZaZXig XVa hnhiZb 8aZVc Xad ZY iVc hjXi dc hXgZZc Page 56 aa ZVYhidX d a iVc id jaa dg gZeaVXZ d a ejbe D a h hZZc ejbe c gZeaVXZ d a egZhhjgZ hl iX 8dggZXi bdidg l g c XdccZXi dch Ijgc i Z i ZgbVa gZaVn Xji dji Y Va id cXgZVhZ ldg c Vbeh VcY ejh i Z gZhZi e c GZeaVXZ ig eeZY bjai eaZ i bZh lZV gZaVn IZhi dg edlZg dc Vaa aZ h...

Page 62: ...g dji d VY_jhibZci I iZc W hXgZl h Page 64 I iZc VcYl ZZa VhiZcZgh 6Y_jhi aZVYhXgZl id gZbdkZ ZcYeaVn Page 63 8gdhh ha YZ XdbedjcY dg XVgg V Z ZZY VcYl ZZa h VgY id bdkZ Wh VgZ adVYZY je l i h Vk c h Yjhi dg g bZ W hXgZlh VgZ idd i i 7VX aVh hZii c idd i i Xgdhh ha YZ dcan 7ZYlVnh VgZ Ygn GZbdkZ Wh XaZVc lVnh YdkZiV ah ajWg XViZ VcY gZVY_jhi Wh Page 64 AddhZc W hXgZl h ha ian Page 64 VcY ajWg XViZ...

Page 63: ...h AjWg XViZ WZYlVnh VcY VcYaZh 8 ZX id bV Z hjgZ i Vi hideh VgZ adVi c VcY cdi ii c i Z XZciZg hide AddhZc W hXgZl h ha ian Page 64 ZVg X Vc Z aZkZgh l aa cdi h i cid edh i dc ZVgh cdi Va cZY c ZVYhidX GdiViZ he cYaZ Wn VcY jci a ZVg Vaah cid eaVXZ AdjY gZeZi i djh cd hZ Xdb c gdb bVX cZ Cdc bdidg gZaViZY ZVgh cdi Va cZY c ZVYhidX dg cd WVX aVh 7gd Zc ZVg dg WVY WZVg c Ldg e ZXZ h ii c hiVi dcVgn ...

Page 64: ...eegdm bViZan Vh cY XViZY dc i Z VcYl ZZa Y Va Slide Leadscrew Adjustment Figure 111 8gdhh ha YZ WVX aVh VY_jhibZci 8Ve HXgZl Compound 7VX aVh h VY_jhiZY Wn i iZc c i Z hZi hXgZlh h dlc c Figure 110 I ZhZ hXgZlh l Zc ejh V V chi i Z aZVYhXgZl cji iV c je aVh WZilZZc i Z Va cji VcY aZVYhXgZl ndj Zi i Z Va cji idd i i addhZc i Z hZi hXgZlh iVe i Z XdbedjcY V Zl i bZh l i V gjWWZg dg lddYZc bVaaZi VcY...

Page 65: ...ian id iZhi dg ZcY eaVn L aZ ndj VgZ Yd c i h i iZc i Z gZiV c c cji jci a Vaa aZVYhXgZl ZcY eaVn h gZbdkZY 5 I iZc Wdi hZi hXgZlh gZ chiVaa i Z XdkZg VcY ide d i Z djh c l i d a Figure 112 AZVYhXgZl ZcY eaVn VY_jhibZci GZiV cZg Cji l i HZi HXgZlh Half Nut Adjustment L Zc VY_jhi c i Z Va cji Wh gZbdkZ i Z i gZVY Y Va id ZmedhZ i Z ild W hXgZlh I Z dVa h id gZbdkZ hadee cZhh c i Z lVnh l i dji W cY...

Page 66: ... d i Z W L Zc i ZhZ deedh c gdci VcY gZVg W VY_jhibZci hXgZlh VgZ ijgcZY c deedh iZ Y gZXi dch gdb ZVX di Zg dcZ hXgZl XadX l hZ VcY i Z di Zg XdjciZgXadX l hZ dg k hZ kZghV i Z h c aZ W l aa WZ ejh ZY id aa i Z addhZ kd Y c i Z lVn I jh i Z eaVn c i Z ha YZ h gZbdkZY bdgZ eaVn h cZZYZY VY_jhi i Z hXgZlh hd i Z W h bdkZY VcY ZaY c i Z deedh iZ Y gZXi dc Gib Adjustment 8gdhh Ha YZ gdci W HXgZl W HX...

Page 67: ...igure 119 ZZY XajiX VhhZbWan 3 Jh c i Z Zm lgZcX gZbdkZ i Z XajiX Xda aVg hZi hXgZl Figure 119 4 chZgi i Z Zm lgZcX cid i Z XdaaVg VY_jhi bZci daZh Figure 120 VcY jhZ i Z lgZcX Vh V heVccZg id gdiViZ i Z XajiX XdaaVg ndj cZZY id cXgZVhZ i Z gZaZVhZ ed ci gdiViZ i Z XajiX XdaaVg jelVgY ndj cZZY id YZXgZVhZ i Z gZaZVhZ ed ci gdiViZ i Z XajiX XdaaVg YdlclVgY 5 A cZ je i Z hZi hXgZl daZ c i Z XajiX Xd...

Page 68: ...a YZkZadeh bdgZ igVkZa i Z WgV Z WVcY h cdi VY_jhiZY id XdbeZchViZ dg cdgbVa lZVg i Z a b i hl iX l aa hi aa ijgc i Z aVi Z d Wji i Z he cYaZ l aa cdi hide Vh fj X an i h ZheZX Vaan bedgiVci i Vi i Z WgV Z h Zei c VY_jhibZci hd ndj XVc hide i Z he cYaZ fj X an c Vc ZbZg ZcXn K WZaih lZVg l i jhZ 8 ZX VcY VY_jhi K WZaih dc V bdci an WVh h id ZchjgZ dei bjb WgV Z VcY aVi Z eZg dgbVcXZ Tools Needed Q...

Page 69: ...b i hl iX eajc Zg Figure 124 c hd ndj XVc ZVg i Z hl iX Xa X cd Xa X h ZVgY addhZc i Z hl iX bdjci c hXgZlh VcY bdkZ i id i Z g i hd i Vi i Z hl iX Xa X h Vi i Z ZcY d i Z eZYVa higd Z L Zc i Z eZYVa h c ih gZaZVhZY edh i dc i ZgZ h djaY WZ Veegdm bViZan bb d XaZVgVcXZ WZilZZc i Z eajc Zg gdaaZg VcY i Z XVb adWZ 11 GZ chiVaa i Z XdkZg VcY iZhi i Z WgV Z deZgVi dc 5 JhZ V bb Zm lgZcX id gZbdkZ i Z ...

Page 70: ... 127 4 Eji dc ndjg hV Zin d aZh 5 Jh c gZiV c c g c ea Zgh gZbdkZ i Z gZiV c c g c gdb ih gddkZ VcY eaVXZ i c i Z gZVg bdhi edh i dc VlVn gdb i Z h gdjY lVh Zg Figure 128 6 BdkZ i Z h gdjY lVh Zg VlVn gdb i Z h ZVg e c id i Z gZVg edh i dc hd i ZgZ h V Ve id gZbdkZ i Z h ZVg e c Figure 128 H ZVg E c ZVY H gdjY LVh Zg GZVg Edh i dc bb bb bb bb bb bb bb Shear Pin Material S45C SAE 1045 Figure 125 H ...

Page 71: ... V chi i Z h djaYZg VcY gdiViZ i Z lVh Zg hd i Z lVh Zg XdkZgh i Z ZVY d i Z h ZVg e c Figure 131 11 Jh c gZiV c c g c ea Zgh gZijgc i Z gZiV c c g c id ih gddkZ VcY edh i dc i Z gZiV c c g c ZVgh dkZg i Z h ZVg e c ZVY i Z h gdjY lVh Zg gdiViZh VcY i Z e c VXXZhh gddkZ a cZh je l i i Z e c i Z hcVe g c ZVgh l aa hi aa egZkZci i Z h ZVg e c gdb Vaa c dji Figure 132 CZl E c 12 GZ chiVaa i Z VXXZhh ...

Page 72: ...Y bVi c hjg VXZh 5 chiVaa Vaa VhiZcZgh cid edh i dc VcY a ian hcj i Zb c eaVXZ 6 HijYn i Z h VeZ d i Z Ve VcY i Z dg ZciVi dc d i Z VhiZcZgh id YZiZgb cZ l X VhiZcZgh cZZY id WZ i iZcZY ghi VcY c l X hZfjZcXZ hd i Z Ve l aa gZVa c l i i Z lVnh 7 Jh c i Z Zm lgZcX Zh VcY V YZVY Wadl VbbZg dg WadX d lddY VaiZgcViZan i iZc i Z VhiZcZgh VcY iVe i Z Ve cid Va cbZci 8 cheZXi i Z Ve edh i dc djgh aViZg i...

Page 73: ...djX c ZaZXig ZY eVgih l aa gZhjai c eZghdcVa c_jgn cXajY c Wji cdi a b iZY id hZkZgZ Wjgch ZaZXigdXji dc dg YZVi 4 CIRCUIT REQUIREMENTS Ndj BJHI da adl X gXj i gZfj gZbZcih kZc dc Page 14 If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit consult a qualified electrician 5 220V SINGLE PHASE POWER I h bVX cZ jhZh V gZfjZcXn Yg kZ id XdckZgi ...

Page 74: ...aa gZhjai c hZkZgZ Wjgch ZaZXigdXji dc dg YZVi 220 VAC 3 PH General Wiring Diagram Index He cYaZ Bdidg Page 78 8jii c aj Y Ejbe Bdidg Page 78 D a Ejbe Bdidg Page 78 D a EgZhhjgZ Hl iX Page 78 9ddg A b i Hl iX Page 81 7gV Z A b i Hl iX Page 81 He cYaZ Hl iX Page 81 He cYaZ GEB HZchdg Page 81 aZXig XVa 7dm dc Page 75 8dcigda EVcZa Page 81 Ldg AVbe Page 81 EdlZg Hjeean 8dccZXi dc Page 77 ...

Page 75: ...7 BV c jhZ 7adX Page 77 BVhiZg EdlZg Hl iX Page 77 8dda c Vc Page 75 gdjcY IZgb cVa 7adX Pages 75 77 BVhiZg IZgb cVa 7adX Page 75 Electrical Box Wiring Diagram Index IgVch dgbZg Page 75 I ZgbVa GZh hidg Page 77 8 gXj i 7dVgY Page 75 8dciVXidgh Page 75 I ZgbVa GZaVnh Page 75 ...

Page 76: ...YaZ DC D Hl iX Page 81 9ddg A b i Hl iX Page 81 8jii c aj Y Ejbe Bdidg Page 78 He cYaZ Bdidg Page 78 Figure 135 8dbedcZci adXVi dch 8dcigda EVcZa VcY Hl iX Zh Page 81 He cYaZ GEB HZchdg Page 81 D a Ejbe Bdidg Page 78 Adl D a EgZhhjgZ Hl iX Page 78 BV c EdlZg Hl iX Page 75 7gV Z A b i Hl iX Page 81 ...

Page 77: ...M M M M M M M M M M M M M M M M M M M M M M M M M M M M M A A A A M M M 8 G8J I 7D6G9 GY Li 6 GY GY A A G K K G 8DB G CD G C8 K G G G CD K 8DB 7G6 C8 CD CD HGDI6I DC 8DB 8 J8 C8 8DB D 8HH H 8DB H H H H GY GY Id KVg VWaZ HeZZY Jc i Page 77 Id BVhiZg jhZ 7adX Page 77 Id KVg VWaZ HeZZY Jc i Page 77 Id 8dcigda EVcZa Page 81 Id He cYaZ HeZZY 9 Va VcY d 7jiidc Page 81 Id 8HH DC D Hl iX Page 81 Id He cYa...

Page 78: ... m EgZX h dc KH AVi Z Variable Speed Drive Unit Figure 136 KVg VWaZ heZZY Yg kZ jc i XdccZXi dc ...

Page 79: ... E E 9 3 4 5 7 9 7 7 7 7 7 g d j c Y c Li 7 GY 7 7 7 7 7 G7 Varispeed N6H 6L6 SHOCK HAZARD 9 hXdccZXi edlZg VcY lV i kZ b cjiZh id Vaadl KVg heZZY jc i XVeVX idgh id Y hX Vg Z WZ dgZ hZgk X c ZaZXig XVa eVgih IdjX c ZaZXig ZY eVgih l aa gZhjai c hZkZgZ Wjgch ZaZXigdXji dc dg YZVi View this page in color at www grizzly com M A M A M A GDJC9 7AD8 K6G 67A HE 9 JC I G G ID N6H 6L6 DLC GH B6CJ6A J L K ...

Page 80: ... J J K L L L K J 7 Na 7g SPINDLE MOTOR 220V gdjcY K L J J K J L K K J 7 Na 7g 7a K L L L J Na 7 7 N 7aVX L iZ GZY 7ajZ 7gdlc NZaadl Ai 7ajZ DgVc Z COLOR KEY 7 Li GY 7a 7g Ai 7a N Dg Ai 7a 6 7 8 Bdidg aZXig XVa 9 V gVb Id BV c jcXi dc 7adX dc Page 75 Id BV c jcXi dc 7adX dc Page 75 Id BV c jcXi dc 7adX dc Page 75 Adl D a EgZhhjgZ Hl iX Id BV c jcXi dc 7adX dc Page 75 ...

Page 81: ...gZX h dc KH AVi Z Control Panel Switch Electrical Figure 137 8dcigda eVcZa hl iX Zh 8HH DC D Hl iX He cYaZ HeZZY 9 Va IVX dbZiZg 9 heaVn 8jii c aj Y Ejbe DC D Hl iX bZg ZcXn Hide 7jiidc d 7jiidc EdlZg AVbe ...

Page 82: ... m EgZX h dc KH AVi Z Figure 140 7gV Z a b i hl iX Figure 141 He cYaZ gdiVi dc hl iX Sensor and Limit Switch Electrical Figure 138 He cYaZ GEB hZchdg Figure 139 9ddg a b i hl iX ...

Page 83: ...M M M M 8DB A A A 7 Li M 7aVX L iZ GZY NZaadl 7ajZ 7gdlc 9Vg 7ajZ Ai 7ajZ COLOR KEY 7 Li GY Na 7a 7g Ai 7a 9 7a 9 ID B6 C JC8I DC 7AD8 ID B6 C JC8I DC 7AD8 ID B6 C JC8I DC 7AD8 ID 8 G8J I 7D6G9 ID B6 C JC8I DC 7AD8 ID 8 G8J I 7D6G9 ID B6 C JC8I DC 7AD8 8HH DC D HL I8 I68 DB I G 9 HEA6N HE C9A HE 9 9 6A 8DDA6CI EJBE HL I8 D 7JIIDC EDL G A6BE B G C8N HIDE 7JIIDC C8 8DBBDC C8 CD CD M M 8 CD M Li Hl i...

Page 84: ...01 OIL PLUG 7 PSB15M CAP SCREW M5 8 X 20 2 PSB29M CAP SCREW M6 1 X 40 8 PFH30M FLAT HD SCR M5 8 X 8 3 P06700003 HEADSTOCK COVER 9 P06700009 MANIFOLD AND TUBE ASSEMBLY 4 P06700004 COVER SEAL 10 P06700010 QUARTER JOINT 5 PSB50M CAP SCREW M5 8 X 10 11 P06700011 TUBE 10 X 120 6 P06700006 STAND OFF CLAMP 12 P06700012 BASE PLATE ...

Page 85: ... m EgZX h dc KH AVi Z Headstock Lubrication System ...

Page 86: ... 1010 PN07M HEX NUT M3 5 1029 P06701029 TUBE 10 X 100 1011 P06701011 SENSOR PIN 1030 P06701030 CAP 1012 PRP104M ROLL PIN 3 X 15 1031 P06701031 OIL SIGHT 1013 P06701013 BALANCE RING 1032 P06701032 DRAIN PLUG 1014 P06701014 PIPE 1033 P06701033 OIL TANK 1015 P06701015 HOSE CLAMP 1 5 2 1034 PW03M FLAT WASHER 6MM 1016 P06701016 HOSE 1035 PSB01M CAP SCREW M6 1 X 16 1017 PSB02M CAP SCREW M6 1 X 20 1036 P...

Page 87: ... m EgZX h dc KH AVi Z Headstock Spindle Motor ...

Page 88: ...535 PW04M FLAT WASHER 10MM 1513 PSB60M CAP SCREW M8 1 25 X 55 1536 P06701536 BASE PLATE 1514 P06701514 CAM 1537 PSB31M CAP SCREW M8 1 25 X 25 1515 PSB01M CAP SCREW M6 1 X 16 1538 PN13M HEX NUT M16 2 1516 P06701516 PLATE 1539 PW08M FLAT WASHER 16MM 1517 PSB64M CAP SCREW M10 1 5 X 25 1540 P06701540 RUBBER BUSHING 1518 P06701518 SPECIAL WASHER 1541 P06701541 MOUNT STUD M16 2 X 170 1519 PW01M FLAT WAS...

Page 89: ...702063 GEAR 38T 2087 PK61M KEY 7 X 7 X 30 2064 P06702064 INTERMEDIATE SHAFT 2088 PSB48M CAP SCREW M6 1 X 35 2065 PK27M KEY 7 X 7 X 25 2089 P06702089 FRONT BEARING COVER 2066 PR15M EXT RETAINING RING 30MM 2090 P06702090 GASKET 2067 P06702067 COVER 2091 P06702091 TAPER ROLLER BEARING 32019 2068 P06702068 HEADSTOCK CASTING 2092 P06702092 GEAR 79T 2069 PR11M EXT RETAINING RING 25MM 2093 P06702093 GEAR...

Page 90: ... m EgZX h dc KH AVi Z Headstock Shifting System ...

Page 91: ...1 PORP016 O RING 15 8 X 2 4 P16 2540 PK12M KEY 5 X 5 X 30 2522 P06702522 LEVER 2541 P06702541 SHAFT 2523 PR03M EXT RETAINING RING 12MM 2542 PK14M KEY 5 X 5 X 18 2524 P06702524 FORK 2543 P06702543 STEEL BALL 1 4 2525 PRP31M ROLL PIN 6 X 36 2544 P06702544 HUB 2526 P06702526 ROD 2545 P06702545 HANDLE 2527 PRP32M ROLL PIN 6 X 40 2546 P06702546 COMPRESSION SPRING 8 X 27 2528 P06702528 LEVER 2547 PSS20M...

Page 92: ...SHAFT 3106 P06703106 GEAR 21T 3120 P06703120 GEAR 21T 3107 P06703107 GEAR 42T 3121 P06703121 CONTACT WASHER 3108 PK99M KEY 6 X 6 X 15 3122 P06703122 NEEDLE BEARING 3109 PR12M EXT RETAINING RING 35MM 3123 P06703123 SHAFT 3110 PORP021 O RING 20 8 X 2 4 P21 3124 PORP044 O RING 43 7 X 3 5 P44 3111 P06703111 SHAFT 3125 P06703125 FLANGE BEARING 3112 P06703112 SPECIAL WASHER 6MM 3126 PSB26M CAP SCREW M6 ...

Page 93: ...R 24T 3513 P06703513 SPINDLE 3504 P06703504 SWING FRAME 3514 PK61M KEY 7 X 7 X 30 3505 PK82M KEY 7 X 7 X 18 3515 P06703515 STUD 3506 PN32M HEX NUT M14 2 3516 PSB14M CAP SCREW M8 1 25 X 20 3507 P06703507 SPECIAL 14MM WASHER 3517 P06703517 SPECIAL 8MM WASHER 3508 PR25M INT RETAINING RING 47MM 3518 P06703518 PLASTIC SAFETY GEAR 57T 3509 P06703509 CLUSTER GEAR 44T 56T 3519 P06703519 COLLAR SPACER 3510...

Page 94: ... m EgZX h dc KH AVi Z Gearbox Shift System ...

Page 95: ...9 4 X 3 1 G30 4079 P06704079 FORK 4117 P06704117 SELECTOR LEVER COVER 4080 P06704080 FORK 4118 P06704118 SHIFT DETENT COVER 4081 PRP02M ROLL PIN 3 X 16 4119 P06704119 HANDLE 4082 P06704082 SHAFT 4120 P06704120 SPECIAL 5MM WASHER 4083 P06704083 ARM 4121 P06704121 PLUG 4084 P06704084 CAM 4122 P06704122 SIGHT GLASS 4085 P06704085 SUPPORT SEAT 4123 P06704123 COVER 4086 PEC015M E CLIP 8MM 4202 PSB15M C...

Page 96: ... m EgZX h dc KH AVi Z Gearbox Leadscrew and Feedrod Drive ...

Page 97: ...04545 GEAR 22T 4515 PR11M EXT RETAINING RING 25MM 4546 P06704546 GEAR 22T 4516 P06704516 SHAFT 4547 P06704547 GEAR 33T 4517 P06704517 SHAFT 4548 P06704548 GEAR 22T 4518 P06704518 WOODRUFF KEY 4549 PR18M EXT RETAINING RING 17MM 4519 P06704519 GASKET 4550 P06704550 GEAR 20T 36T 4520 P06704520 GEARBOX CASE 4551 P06704551 SPACER 4521 P16004 BALL BEARING 16004 4552 P06704552 FLANGE BEARING 4522 P067045...

Page 98: ... m EgZX h dc KH AVi Z Carriage Controlrod Feedrod Leadscrew ...

Page 99: ...25 5014 P06705014 ROD BRACKET 5104 PSS30M SET SCREW M10 1 5 X 10 5015 P06705015 SLEEVE 5105 PSB128M CAP SCREW M8 1 25 X 70 5016 P06705016 COMPRESSION SPRING 38 X 75 5106 P06705106 TAPER PIN 5017 P06705017 COVER 5107 P06705107 TAPER PIN 5018 PR37M EXT RETAINING RING 32MM 5108 PSB40M CAP SCREW M8 1 25 X 35 5019 P06705019 CONTROL ROD 5109 PN09M HEX NUT M12 1 75 5020 P06705020 THRUST BEARING NTB AS2 5...

Page 100: ... m EgZX h dc KH AVi Z Carriage Apron Drive and Shift System ...

Page 101: ...5526 FORK 5578 P06705578 STOP 5527 P06705527 SHAFT 5579 P06705579 HALF NUT 5528 PORP016 O RING 15 8 X 2 4 P16 5580 P06705580 GIB 5529 PORP026 O RING 25 7 X 3 5 P26 5581 P06705581 BASE PLATE 5530 P06705530 SHAFT HUB 5582 P06705582 PLUG 5531 P06705531 KNOB 5583 PRP105M ROLL PIN 4 X 36 5532 P06705532 INDICATOR PLATE 5601 PSS26M SET SCREW M5 8 X 6 5533 P06705533 GEAR 18T 5602 PSB79M CAP SCREW M5 8 X 3...

Page 102: ... m EgZX h dc KH AVi Z Carriage Saddle and Slide ...

Page 103: ...P06706013 LEAD SCREW 6051 P06706051 PUMP MOTOR ASSEMBLY 6014 P06706014 KEY 3 X 3 X 100 6053 P06706053 INDICATOR PLATE 6015 PRP28M ROLL PIN 5 X 40 6101 P06706101 BALL OILER 1 4 6016 P06706016 COOLANT PIPE ASSEMBLY 6102 PSS28M SET SCREW M6 1 X 30 6017 P06706017 VALVE JUNCTION 6103 PSB07M CAP SCREW M6 1 X 30 6018 P06706018 BRACKET 6104 PN02M HEX NUT M10 1 5 6019 P06706019 SADDLE 6105 PW04M FLAT WASHE...

Page 104: ... 260 6513 PSB02M CAP SCREW M6 1 X 20 6546 P06706546 ELBOW ADAPTER 6515 PSB24M CAP SCREW M5 8 X 16 6547 P06706547 TUBE 4 X 120 6516 PSS74M SET SCREW M8 1 25 X 35 6548 P06706548 OIL FILTER 6517 PSB169M CAP SCREW M12 1 75 X 75 6549 P06706549 TUBE 6 X 160 6541 P06706541 SPECIAL WASHER 6550 P06706550 STRAIGHT ADAPTER 6542 P06706542 GEAR 16T 6551 P06706551 LUBRICATOR ASSEMBLY 6543 P06706543 SHAFT 6552 P...

Page 105: ... HANDLE 7007 P06707007 DETENT PIN 7024 P06707024 T WRENCH 7008 P06707008 COMPRESSION SPRING 6 X 27 7051 PSB01M CAP SCREW M6 1 X 16 7009 P06707009 T NUT 7052 PSS04M SET SCREW M6 1 X 12 7010 P06707010 COMPOUND 7053 PSB26M CAP SCREW M6 1 X 12 7011 P06707011 GIB 7054 P06707054 RIVET 2MM 7012 P06707012 GIB SCREW 7055 PSS14M SET SCREW M8 1 25 X 12 7013 P06707013 COMPOUND SLIDE 7056 P06707056 BALL OILER ...

Page 106: ...P06707526 AXLE PIN 7508 P06707508 DIAL GEAR 16T 7527 P627 BALL BEARING 627ZZ 7509 P06707509 RIVET 2MM 7528 PSS20M SET SCREW M8 1 25 X 8 7510 PN03M HEX NUT M8 1 25 7529 P06707529 KNOB NUT 7511 PSS02M SET SCREW M6 1 X 6 7530 P06707530 DOWEL PIN 9 5 X 45MM 7512 P06707512 TOP CASTING 7531 P06707531 CASTING 7513 P06707513 BASE CASTING 7532 PSS20M SET SCREW M8 1 25 X 8 7514 P06707514 HINGE PIN 7533 P067...

Page 107: ... m EgZX h dc KH AVi Z Bed Tailstock ...

Page 108: ...708040 STUD M14 2 8013 P06708013 COMPRESSION SPRING 6 2 X 16 8101 PSB01M CAP SCREW M6 1 X 16 8014 P06708014 STEEL BALL 1 4 8102 PSS04M SET SCREW M6 1 X 12 8015 P06708015 LEVER 8103 PSB26M CAP SCREW M6 1 X 12 8016 P06708016 CAM SHAFT 8104 PSB128M CAP SCREW M8 1 25 X 70 8017 P06708017 LEVER 8105 PSB35M CAP SCREW M8 1 25 X 60 8018 P06708018 CAM SHAFT 8106 PB05M HEX BOLT M6 1 X 8 8019 PRP04M ROLL PIN ...

Page 109: ... m EgZX h dc KH AVi Z Accessories and Coolant System ...

Page 110: ...PLATE D1 6 8515 P06708515 10 PIECE HEX WRENCH SET 8552 P06708552 MT 6 MT 3 SPINDLE ADAPTER 8518 P06708518 STANDARD SCREWDRIVER 2 8553 P06708553 CONTROL PANEL 8519 P06708519 PHILLIPS SCREWDRIVER 2 8554 P06708554 CSS SWITCH 8520 PN03M HEX NUT M8 1 25 8555 P06708555 THREADING AND FEED CHART 8521 PW01M FLAT WASHER 8MM 8556 P06708556 HEADSTOCK FACE PANEL 8522 PSB14M CAP SCREW M8 1 25 X 20 8557 P0670855...

Page 111: ...ARD ASSEMBLY 9003 P06709003 THERMAL RELAY TELE LR3D 07 1 6 2 5A 9018 P06709018 MASTER POWER SWITCH 9004 P06709004 MAIN FUSE BUS 3 PH 9019 P06709019 RELAY OMRON MY4NJ 24VAC 9005 P06709005 FUSE 20A 10 3 X 38MM 9020 P06709020 TRANSFORMER S LIANG SP TBSW 9006 P06709006 FUSE HOUSING 9021 P06709021 FAN 9007 P06709007 FUSE 5A 5 2 X 20 2MM 9022 P06709022 VARISPEED UNIT YASKAWA G7 9008 P06709008 GROUNDING ...

Page 112: ... m EgZX h dc KH AVi Z Notes ...

Page 113: ... h Vaa WZ ig ZY c i Z HiViZ d LVh c idc 8djcin d L ViXdb LZ h Vaa c cd ZkZci WZ a VWaZ dg YZVi c_jg Zh id eZghdch dg egdeZgin dg dg cX YZciVa Xdci c Zci heZX Va dg XdchZfjZci Va YVbV Zh Vg h c gdb i Z jhZ d djg egdYjXih Id iV Z VYkVciV Z d i h lVggVcin XdciVXi jh Wn bV a dg e dcZ VcY kZ jh Vaa i Z YZiV ah LZ l aa i Zc hhjZ ndj V GZijgc CjbWZg l X bjhi WZ XaZVgan edhiZY dc i Z djih YZ Vh lZaa Vh i ...

Page 114: ...TT TTTT TTTT TTTT TTTT L Vi h ndjg V Z gdje4 TTTT TTTT TTTT TTTT TTTT TTTT dl adc VkZ ndj WZZc V lddYldg Zg bZiValdg Zg4 TTTT NZVgh TTTT NZVgh TTTT NZVgh TTTT NZVgh dl bVcn d ndjg bVX cZh dg iddah VgZ g ooan4 TTTT TTTT TTTT TTTT 9d ndj i c ndjg bVX cZ gZegZhZcih V ddY kVajZ4 TTTTTNZh TTTTTCd LdjaY ndj gZXdbbZcY g ooan cYjhig Va id V g ZcY4 TTTTTNZh TTTTTCd LdjaY ndj Vaadl jh id jhZ ndjg cVbZ Vh V ...

Page 115: ...DI HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g ooan 8ViVad id V g ZcY ...

Page 116: ...IRECT AND 3AVE WITH RIZZLY n 4RUSTED 0ROVEN AND A REAT 6ALUE 2 s 3 52 2 2 s 2 23 3 00 7 4 523 s 2 30 3 7 4 52 6ISIT UR 7EBSITE 4ODAY ND ISCOVER 7HY RIZZLY S 4HE NDUSTRY EADER ALL 4ODAY OR 2 ULL OLOR ATALOG ...

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