Grizzly G0611X Owner'S Manual Download Page 5

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Model G0611X (Mfd. 07/15)

-3-

A. Eye Bolts for Lifting

B. Vertical Workpiece Fence

C. Vertical Workpiece Clamps

D. Clamp Activation Handles

E. Horizontal Workpiece Clamps

F. Horizontal Workpiece Fence

G. Magnetic Switch

H. Guard

I. Air Supply Unit

J. Headstock

K. Indicator Plate

L. Template Bar

M. Dust Port 4"

Identification

Summary of Contents for G0611X

Page 1: ...manufactured since 07 15 COPYRIGHT NOVEMBER 2006 BY GRIZZLY INDUSTRIAL INC REVISED SEPTEMBER 2016 DN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPRO...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...o Floor 15 Assembly 15 Dust Collection 16 Air Connection 16 Test Run 17 SECTION 4 OPERATIONS 18 Dovetail Terminology 18 Stock Preparation 19 Dovetail Setup 20 SECTION 5 ACCESSORIES 29 SECTION 6 MAINTE...

Page 4: ...chine We made every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that...

Page 5: ...Fence C Vertical Workpiece Clamps D Clamp Activation Handles E Horizontal Workpiece Clamps F Horizontal Workpiece Fence G Magnetic Switch H Guard I Air Supply Unit J Headstock K Indicator Plate L Tem...

Page 6: ...uded Plug Type 5 15 for 110V Recommended Plug Type 6 15 for 220V Motor Type TEFC Capacitor Start Induction Horsepower 1 HP Voltage 110V 220V Prewired Voltage 220V Phase Single Amps 10A 5A Speed 3450 R...

Page 7: ...Number Location ID Label on Side of Machine ISO 9001 Factory No Certified by a Nationally Recognized Testing Laboratory NRTL No Features Micro Adjustable Spindle Head for Precision Control of Dovetai...

Page 8: ...DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNES...

Page 9: ...ing parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at...

Page 10: ...e chips may eject from the machine Operator and bystanders MUST wear safety glasses to prevent eye injuries CLAMP PRESSURE Improperly clamped stock may be ejected from the rear of the machine dur ing...

Page 11: ...an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requi...

Page 12: ...n a power supply circuit that has a verified ground and meets the requirements listed below Refer to Voltage Conversion instructions for details No adapter should be used with plug If plug does not fi...

Page 13: ...ing materials while unpack ing or they are pre installed at the factory Description Qty Phillips Screwdriver 1 Safety Glasses for each person 1 Air Compressor 1 Adjustable Wrench with 11 4 Capacity 1...

Page 14: ...optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the su...

Page 15: ...onment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is fr...

Page 16: ...place it in your desired location 4 Remove the forklift straps Figure 7 Lifting machine from eyes The Model G0611X is designed to be lifted from two eye bolts mounted near the top of the machine on b...

Page 17: ...l codes fastening the machine to the floor is an optional step If you choose not to do this with your machine we rec ommend placing it on machine mounts as these provide an easy method for leveling an...

Page 18: ...s not correct proceed to the next step 3 Pull up on the regulator knob rotate it in the direction necessary until the gauge reads 40 psi then push the knob down to lock it 4 Adjust the lubricator by t...

Page 19: ...igate and correct strange or unusual noises or vibrations before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems 6 Turn the m...

Page 20: ...e Eye injuries respiratory problems or hear ing loss can occur while operating this tool Wear personal protective equipment to reduce your risk from these hazards If you are not experienced with this...

Page 21: ...trol over the stock width you can still use the machine but the half pins on each edge will not be the same size Dado Placement The dado placement for a drawer bottom is dic tated by the size of templ...

Page 22: ...s a complex pro cedure that involves trial and error and may take a fair amount of time to complete Once you have the machine setup for a particular stock size then you can repeat dovetails for that s...

Page 23: ...the indicator plate and the fixed chaser Indicator Plate Since the template bar is under neath the cutting area and away from immediate operator view the top edge of the indicator plate mirrors the p...

Page 24: ...racer pin is in the in posi tion the cutter is cutting the workpiece When the tracer is in the out position the cutter is outside of the workpiece To set the fences 1 DISCONNECT MACHINE FROM POWER 2 R...

Page 25: ...Uneven Cut Distribution Vertical Workpiece Figure 27 Aligning cutter start location with the vertical workpiece Figure 26 Vertical fence adjustment cap screw Vertical Fence Bracket Cap Screw 6 Rememb...

Page 26: ...Horizontal Workpiece end view Cutter Height Range Cutter Lowest Point of Cutter 1 8 Minimum recommended Figure 31 Understanding the cutter height range compared to the workpiece To set the cutter heig...

Page 27: ...ure 34 Tracer pin positions on template 4 Connect the spring to the headstock 5 Move the headstock just to the right of the workpiece and put the tracer pin in the out position on the template 6 Stand...

Page 28: ...zontal Workpiece Tail Thickness Pencil Line Make Cutter Depth Pencil Line Here Edge of Horizontal Piece Aligned w Pencil Line Side View Figure 41 Marking horizontal workpiece to set the cutter depth 3...

Page 29: ...not have to stop after you begin cutting a Start the cut on the left hand side of the vertical piece half of the cutter will cut into the plastic fences then carefully fol low the template from left...

Page 30: ...utter adjustment controls Scale Set Screws 7 Remove the workpieces from the machine and test fit the dovetail joint 8 Carefully examine how the tails fit into the sockets The tails should fit into the...

Page 31: ...atest catalog for additional recommended accessories order online at www grizzly com or call 1 800 523 4777 G0777 1 5HPUltra QuietCycloneDustCollector Where most dust collectors this size operate at a...

Page 32: ...th a pair of cush ioned earmuffs Especially important if you or employees operate for hours at a time Figure 51 Hearing protection H4978 T20446 H4979 G4682 Dry Coating Lube Spray on saw blades router...

Page 33: ...otection T20451 T20452 T20502 T20503 H7194 Figure 54 H6840 Titebond III Wood Glue H6840 Titebond III Wood Glue 1 Gal An advanced proprietary technology that offers the best possible performance in woo...

Page 34: ...nted cast iron portions of the table and the headstock travel rods should be cleaned and wiped down with a metal protectant Check replace damaged power cords or wires Check add air tool oil to the air...

Page 35: ...correct moisture content without glues and little pitch resins 2 Decrease feed rate 3 Tighten repair replace 4 Replace bad belt and retension Page 36 5 Correct motor wiring connections 6 Test for good...

Page 36: ...uare before and during clamping 2 Cut new workpieces with emphasis on squaring up all the boards Page 19 Check the saw or tech nique used to cut the boards to ensure squareness Gaps exist between tail...

Page 37: ...elt Figure 57 Motor mount cap screw locations Motor Mount Cap Screws Replacing Cutter When the cutter gets dull or if it gets damaged it must be replaced Dull cutters can be resharpened by a professio...

Page 38: ...scenario will burn the belt which will create a horrible vibra tion and smell of burned rubber If this happens then the belt must be replaced before continuing operations Tools Needed Qty Hex Wrench...

Page 39: ...t the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters stor...

Page 40: ...96 98 1 2 T1 2 T3 6 8 3 4 T2 4 L1 1 L3 5 7 L2 3 5 6 95 12 15 18 OFF Disconnect power before servicing electrical components Electrical shock causes serious personal injury or even death Start Capacit...

Page 41: ...e of printing however always use the diagram on the inside of junction box cover when rewiring your motor If your cutter rotates in the wrong direction wire it for counterclockwise CCW rotation CW Rot...

Page 42: ...7 28 29 20 21 22 23 24 15 16 17 18 19 14 26 25 Table SECTION 9 PARTS We do our best to stock replacement parts when possible but we cannot guarantee that all parts shown are available for purchase Cal...

Page 43: ...2 BUFFER PAD 7 P0611X007 BUFFER PAD 23 PW03M FLAT WASHER 6MM 8 PSB13M CAP SCREW M8 1 25 X 30 24 PSB02M CAP SCREW M6 1 X 20 9 PLW04M LOCK WASHER 8MM 25 PW03M FLAT WASHER 6MM 10 P0611X010 ADJUSTMENT SCR...

Page 44: ...103 162 162 161 160 160 1 160 2 159 155 154 156 157 131 132 138 139 137 136 134 135 133 140 141 126 129 128 127 125 124 144 142 109 145 122 121 120 123 147 148 153 146 143 149 151 152 150 111 106 107...

Page 45: ...07M SET SCREW M5 8 X 5 147 P0611X147 PLASTIC PLUG 22MM 117 P0611X117 COMPRESSION SPRING AK 6005 148 PB03M HEX BOLT M8 1 25 X 16 118 P6005 BALL BEARING 6005 149 P0611X149 SPECIAL ADJUSTMENT BOLT 119 P0...

Page 46: ...9 235 205 205 201V2 414 232 211 234 230 229 228 231 221 219 220 224 225 226 213 1 4 3 8 3 8 1 8 1 8 1 8 1 8 1 8 1 8 212 309 205 304 232 232 232 232 310 305 306 309 310 311 311 312 312 308 307 305 306...

Page 47: ...P0611X246 LOCK WASHER 12MM 220 P0611X220 DOOR INSET 247 P0611X247 HEX NUT M12 1 75 221 P0611X221 PHLP HD SCR M5 8 X 6 234A P0611X234A CLAMPING CYLINDER ASSY 222 P0611X222 STUD 301 P0611X301 PU TUBE 4...

Page 48: ...ntact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 163 P0611X163 CONTROL PANEL LABEL 407 PPAINT 14 PUTTY TOUCH UP PAINT 401 P0611X401 TAIL S...

Page 49: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 50: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 51: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

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