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G0596-G0599 Industrial Bench Grinders

4.  ALWAYS  USE  HEARING  PROTECTION 

WHEN  OPERATING  MACHINERY.

 

Machinery  noise  can  cause  permanent 

hearing damage. 

5.  WEAR  PROPER  APPAREL.

  DO  NOT 

wear loose clothing, gloves, neckties, rings, 

or jewelry which may get caught in moving 

parts. Wear protective hair covering to con-

tain long hair and wear non-slip footwear.

6.  NEVER  OPERATE  MACHINERY  WHEN 

TIRED, OR UNDER THE INFLUENCE OF 

DRUGS OR ALCOHOL. 

Be mentally alert 

at all times when running machinery.

1.   READ THROUGH THE ENTIRE MANUAL  

BEFORE  STARTING  MACHINERY. 

Machinery presents serious injury hazards 
to untrained users. 

2.  ALWAYS  USE  ANSI  APPROVED 

SAFETY GLASSES  WHEN OPERATING 

MACHINERY. 

Everyday  eyeglasses  only 

have  impact  resistant  lenses—they  are 

NOT safety glasses.

3.  ALWAYS  WEAR  AN  ANSI  APPROVED 

RESPIRATOR  WHEN  OPERATING 

MACHINERY  THAT  PRODUCES  DUST.

 

Wood dust is a carcinogen and can cause 
cancer and severe respiratory illnesses.

For Your Own Safety, Read Instruction 

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This 

manual  uses  a  series  of  symbols  and  signal  words  which  are  intended  to  convey  the  level  of 

importance of the safety messages. The progression of symbols is described below. Remember 

that safety messages by themselves do not eliminate danger and are not a substitute for proper 

accident prevention measures.

Indicates a potentially hazardous situation which, if not avoided, 
MAY result in minor or moderate injury. It may also be used to alert 
against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided, 
COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided, 
WILL result in death or serious injury.

This symbol is used to alert the user to useful information about 
proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

Summary of Contents for G0596

Page 1: ...RIAL BENCH GRINDER OWNER S MANUAL COPYRIGHT JANUARY 2006 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDU...

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Page 3: ...cking 9 Inventory 10 Eye Shields 10 Hardware Recognition Chart 12 SECTION 4 OPERATIONS 13 Operation Safety 13 Wheel Care 14 Wheel Selection 14 Wheel Inspection 15 Wheel Replacement 16 SECTION 5 ACCESS...

Page 4: ...et forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction We are pleased to provide this manual with the Model G0596 G...

Page 5: ...x 11 2 x 11 4 12 x 2 x 11 4 Wheel Type Type 1 Type 1 Type 1 Type 1 Arbor Size 1 1 11 4 11 4 Height 181 2 181 2 22 22 Width 24 24 30 30 Depth 16 171 2 19 19 Dust Port Diameter 21 2 21 2 3 3 Net Weight...

Page 6: ...ogen and can cause cancer and severe respiratory illnesses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possi...

Page 7: ...ccessories 16 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adju...

Page 8: ...out of control during operation Make sure grinder is FIRMLY secured to a bench stand before use 3 WHEEL SPEED RATING Wheels oper ated at a faster speed than rated for may break or fly apart Before mou...

Page 9: ...uali ed electrician to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire hazard c...

Page 10: ...at least a 12 gauge cord that does not exceed 50 feet in length 220V Operation Use at least a 12 gauge cord that does not exceed 50 feet in length Extension Cords Grounding This machine must have a g...

Page 11: ...inventory the contents Wear safety glasses dur ing the entire set up pro cess This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with...

Page 12: ...er with hex bolts washers and hex nuts or with lag screws and flat wash ers Mounting hardware is not provided due to the many possible set ups and workbench thick nesses When locating your grinder rem...

Page 13: ...Inspection on Page 15 and Wheel Replacement on Page 16 3 Plug the grinder into the power source 4 Put on safety glasses and face shield 5 Stand to the side of the line of the wheels rotation turn the...

Page 14: ...12 G0596 G0599 Industrial Bench Grinders Hardware Recognition Chart...

Page 15: ...r the proper protective clothing Particles flying off of a grinding wheel will be travel ing very fast prepare for this Wear safety glasses face shield a dust mask earplugs a leather apron and heavy l...

Page 16: ...heel Selection The Model G0596 G0597 only accepts Type 1 wheels with a 1 bore The Model G0598 G0599 only accepts Type 1 wheels with a 11 4 bore Aluminum oxide and silicon carbide wheels are marked in...

Page 17: ...cord or string looped through the hole in the center 3 At the spots shown in Figure 6 gently tap the wheel with a light non metallic device such as the handle of a screwdriver or a wooden mallet Note...

Page 18: ...st be removed in order to mount or dismount a grinding wheel To replace a grinding wheel 1 UNPLUG THE GRINDER 2 Remove the wheel guard 3 Use a wrench on the arbor nut Hold the wheel from turning with...

Page 19: ...cu Sharp Jigs Model G4570 Accu Sharp Stubby Chisel Jig G0596 Replacement Wheels Model H8880 8 x 1 x 1 Al Oxide 24 Grit Model H8881 8 x 1 x 1 Al Oxide 36 Grit G0597 Replacement Wheels Model H8882 10 x...

Page 20: ...on motor for loose or shorted terminals or worn insulation 2 Correct the low voltage conditions 3 Install correct fuses or circuit breakers 4 Reduce load on motor Machine slows when operating 1 Opera...

Page 21: ...G0596 G0599 Industrial Bench Grinders 19 110V Wiring Diagram G0596 Single Phase...

Page 22: ...20 G0596 G0599 Industrial Bench Grinders 220V Wiring Diagram G0597 G0598 Single Phase...

Page 23: ...G0596 G0599 Industrial Bench Grinders 21 220V Wiring Diagram G0599 3 Phase...

Page 24: ...22 G0596 G0599 Industrial Bench Grinders Parts Breakdown Main...

Page 25: ...s and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label...

Page 26: ...07M HEX BOLT M8 1 25 X 25 9 1 H8883 WHEEL 10 X 1 X 1 36 GRIT 26 PSB17 CAP SCREW 1 4 20 X 3 8 10 P0596010 WATER TRAY 27 PS06 PHLP HD SCR 10 24 X 3 8 11 P0596011 TOOL REST 28 PS04 PHLP HD SCR 1 4 20 X 1...

Page 27: ...P0598011 TOOL REST G0598 27 PS06 PHLP HD SCR 10 24 X 3 8 11 P0599011 TOOL REST G0599 28 PS04 PHLP HD SCR 1 4 20 X 1 2 12 P0597012A EYE SHIELD W LIGHT ASSY 29 PS01 PHLP HD SCR 10 24 X 1 2 12 1 P059601...

Page 28: ...y shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages ari...

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