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G0596-G0599 Industrial Bench Grinders

In  the  event  of  an  electrical  short,  grounding 
reduces the risk of electric shock. The grounding 
wire in the power cord must be properly connect-
ed to the grounding prong on the plug; likewise, 
the outlet must be properly installed and ground-
ed.  All  electrical  connections  must  be  made  in 
accordance with local codes and ordinances.

We  do  not  recommend  the  use  of  extension 
cords.  Instead,  arrange  the  placement  of  your 
equipment  and  the  installed  wiring  to  eliminate 
the need for extension cords.

If you find it absolutely necessary to use an exten-
sion cord with your machine, the extension cord 
must also contain a ground wire and plug pin.

110V Operation

Use at least a 12 gauge cord that does not exceed 
50 feet in length!

220V Operation

Use at least a 12 gauge cord that does not exceed 
50 feet in length!

Extension Cords

Grounding

This machine must have a ground prong in 

the plug to help ensure that it is grounded. 

DO  NOT  remove  ground  prong  from  plug 

to  fit  into  a  two-pronged  outlet!  If  the  plug 

will not fit the outlet, have the proper outlet 

installed by a qualified electrician.

When  using  a  phase  converter  for  3-phase,  the 
power  from  the  manufactured  power  leg  (some-
times called the wild wire) can fluctuate. Connect 
the manufactured power leg  to the S terminal to 
prevent damage. The wire from the S terminal can 
handle some fluctuation because it goes directly 
to  the  motor.  The  power  going  to  the  R  and  T 
terminals  goes  to  the  transformer  and  must  be 
consistent to prevent damage.

Phase Converter

Figure 3.

 A locking shut-off switch near the 

machine.

Summary of Contents for G0596

Page 1: ...RIAL BENCH GRINDER OWNER S MANUAL COPYRIGHT JANUARY 2006 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDU...

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Page 3: ...cking 9 Inventory 10 Eye Shields 10 Hardware Recognition Chart 12 SECTION 4 OPERATIONS 13 Operation Safety 13 Wheel Care 14 Wheel Selection 14 Wheel Inspection 15 Wheel Replacement 16 SECTION 5 ACCESS...

Page 4: ...et forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction We are pleased to provide this manual with the Model G0596 G...

Page 5: ...x 11 2 x 11 4 12 x 2 x 11 4 Wheel Type Type 1 Type 1 Type 1 Type 1 Arbor Size 1 1 11 4 11 4 Height 181 2 181 2 22 22 Width 24 24 30 30 Depth 16 171 2 19 19 Dust Port Diameter 21 2 21 2 3 3 Net Weight...

Page 6: ...ogen and can cause cancer and severe respiratory illnesses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possi...

Page 7: ...ccessories 16 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adju...

Page 8: ...out of control during operation Make sure grinder is FIRMLY secured to a bench stand before use 3 WHEEL SPEED RATING Wheels oper ated at a faster speed than rated for may break or fly apart Before mou...

Page 9: ...uali ed electrician to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire hazard c...

Page 10: ...at least a 12 gauge cord that does not exceed 50 feet in length 220V Operation Use at least a 12 gauge cord that does not exceed 50 feet in length Extension Cords Grounding This machine must have a g...

Page 11: ...inventory the contents Wear safety glasses dur ing the entire set up pro cess This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with...

Page 12: ...er with hex bolts washers and hex nuts or with lag screws and flat wash ers Mounting hardware is not provided due to the many possible set ups and workbench thick nesses When locating your grinder rem...

Page 13: ...Inspection on Page 15 and Wheel Replacement on Page 16 3 Plug the grinder into the power source 4 Put on safety glasses and face shield 5 Stand to the side of the line of the wheels rotation turn the...

Page 14: ...12 G0596 G0599 Industrial Bench Grinders Hardware Recognition Chart...

Page 15: ...r the proper protective clothing Particles flying off of a grinding wheel will be travel ing very fast prepare for this Wear safety glasses face shield a dust mask earplugs a leather apron and heavy l...

Page 16: ...heel Selection The Model G0596 G0597 only accepts Type 1 wheels with a 1 bore The Model G0598 G0599 only accepts Type 1 wheels with a 11 4 bore Aluminum oxide and silicon carbide wheels are marked in...

Page 17: ...cord or string looped through the hole in the center 3 At the spots shown in Figure 6 gently tap the wheel with a light non metallic device such as the handle of a screwdriver or a wooden mallet Note...

Page 18: ...st be removed in order to mount or dismount a grinding wheel To replace a grinding wheel 1 UNPLUG THE GRINDER 2 Remove the wheel guard 3 Use a wrench on the arbor nut Hold the wheel from turning with...

Page 19: ...cu Sharp Jigs Model G4570 Accu Sharp Stubby Chisel Jig G0596 Replacement Wheels Model H8880 8 x 1 x 1 Al Oxide 24 Grit Model H8881 8 x 1 x 1 Al Oxide 36 Grit G0597 Replacement Wheels Model H8882 10 x...

Page 20: ...on motor for loose or shorted terminals or worn insulation 2 Correct the low voltage conditions 3 Install correct fuses or circuit breakers 4 Reduce load on motor Machine slows when operating 1 Opera...

Page 21: ...G0596 G0599 Industrial Bench Grinders 19 110V Wiring Diagram G0596 Single Phase...

Page 22: ...20 G0596 G0599 Industrial Bench Grinders 220V Wiring Diagram G0597 G0598 Single Phase...

Page 23: ...G0596 G0599 Industrial Bench Grinders 21 220V Wiring Diagram G0599 3 Phase...

Page 24: ...22 G0596 G0599 Industrial Bench Grinders Parts Breakdown Main...

Page 25: ...s and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label...

Page 26: ...07M HEX BOLT M8 1 25 X 25 9 1 H8883 WHEEL 10 X 1 X 1 36 GRIT 26 PSB17 CAP SCREW 1 4 20 X 3 8 10 P0596010 WATER TRAY 27 PS06 PHLP HD SCR 10 24 X 3 8 11 P0596011 TOOL REST 28 PS04 PHLP HD SCR 1 4 20 X 1...

Page 27: ...P0598011 TOOL REST G0598 27 PS06 PHLP HD SCR 10 24 X 3 8 11 P0599011 TOOL REST G0599 28 PS04 PHLP HD SCR 1 4 20 X 1 2 12 P0597012A EYE SHIELD W LIGHT ASSY 29 PS01 PHLP HD SCR 10 24 X 1 2 12 1 P059601...

Page 28: ...y shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages ari...

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