Grizzly G0477 Owner'S Manual Download Page 41

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Model G0477

15" Planer/Moulder

-39-

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

100

P0477100

FAN COVER

149

P0477149

SET PLATE

101

P0477101

PLUG

150

PR06M

EXT RETAINING RING 16MM

102

PCAP26M

CAP SCREW M6-1 X 12

151

P0477151

STEP ROD

103

PW03M

FLAT WASHER 6MM

152

PN02M

HEX NUT M10-1.5

104

P0477104

FAN

153

P0477153

SET PLATE

105

P0477105

FAN SHAFT

154

PCAP50M

CAP SCREW M5-.8 X 10

106

PHTEK37M

TAP SCREW M5 X 12

155

P0477155

BUSHING

107

P0477107

CORD BLOCK

156

P0477156

IDLER BRACKET

108

PHTEK34M

TAP SCREW M5 X 10

157

PS08M

PHLP HD SCR M5-.8 X 12

109

P0477109

SUPPORT PLATE

158

P0477158

IDLER PULLEY

110

P0477110

SUPPORT PLATE

159

PCAP24M

CAP SCREW M5-.8 X 16

111

PS17M

PHLP HD SCR M4-.7 X 6

160

PW01M

FLAT WASHER 8MM

112

PHTEK34M

TAP SCREW M5 X 10

161

PCAP31M

CAP SCREW M8-1.25 X 25

113

PW02M

FLAT WASHER 5MM

162

P0477162

KNIFE LOCATION COLLAR

114

P0477114

BRACKET

163

PW02M

FLAT WASHER 5MM

115

P0477115

GEAR

164

PCAP50M

CAP SCREW M5-.8 X 10

116

PR06M

EXT RETAINING RING 16MM

165

P6000

BALL BEARING 6000ZZ

117

P0477117

GEAR

166

P0477166

SPACER

118

P0477118

SUPPORT PLATE

167

PSS02M

SET SCREW M6-1 X 6

119

P0477119

GEAR

168

P0477168

FAN PULLEY

120

P0477120

ROLLER UP-DOWN SHAFT

169

P0477169

V-BELT 160J3

121

P0477121

GEAR

170

P0477170

GEAR SHAFT

122

P0477122

SPECIAL SET SCREW M6-1 X 10

171

P0477171

LONG GIB

123

P0477123

ROLLER ADJUSTER

172

P0477172

GIB BOLT 1/4"-28 X 1/4"

124

P0477124

ROLLER UP-DOWN SHAFT

173

P0477173

KNIVES

125

P0477040

STEEL BALL 6MM

174

P0477174

COMPRESSION SPRING

126

P0477126

COMPRESSION SPRING

175

P0477175

CUTTERHEAD LOCK

127

P0477127

POINTER COVER

176

P0477176

BUSHING

128

PSS17M

SET SCREW M8-1.25 X 6

177

PCAP24M

CAP SCREW M5-.8 X 16

129

PHTEK39M

TAP SCREW M4 X 12

178

P0477178

CUTTERHEAD PULLEY

130

PW05M

FLAT WASHER 4MM

179

P0477179

HEX NUT M20-2

131

P0477131

POINTER

180

PSS02M

SET SCREW M6-1 X 6

132

P0477132

BUSHING

181

PCAP27M

CAP SCREW M6-1 X 14

133

P0477133

POINTER HOUSING

182

P0477182

SPACER

134

P0477134

BLACK TAPE 1-1/3" X 8"

183

PK34M

KEY 5 X 5 X 20

135

PN04M

HEX NUT M4-.7

184

P0477184

CUTTERHEAD

136

P0477136

UPPER FRAME

185

P0477185

KNIFE LOCATION COLLAR

136A P0477136A

COMPLETE HEADSTOCK ASSY

186

P0477186

BALL BEARING 6205ZZ

136B P0477136B

COMPLETE GEAR BOX ASSY

187

P0477187

BEARING COVER

137

PS07M

PHLP HD SCR M4-.7 X 8

188

PCAP33M

CAP SCREW M5-.8 X 12

138

P0477138

STEEL BALL 12MM

189

P0477189

MOTOR PULLEY

139

P0477139

RETAINING PLATE

190

P0477190

V-BELT 170J9

140

PHTEK33M

TAP SCREW M3 X 5

191

P0477191

CUTTERHEAD EXTEND PULLEY

141

P0477141

SHAFT

192

PCAP15M

CAP SCREW M5-.8 X 20

142

P0477142

SET PLATE

193

P0477193

BUSHING

143

PCAP50M

CAP SCREW M5-.8 X 10

194

P0477194

SET BLOCK

144

P0477144

ANTI-KICKBACK PAWL

195

P0477195

EXTENSION SPRING

145

P0477145

BUSHING

196

P0477196

COMPRESSION SPRING

146

P0477146

MAGNET

197

P0477197

BEARING BLOCK

147

P0477147

SPACER

198

P0477198

ROLLER

148

PW05M

FLAT WASHER 4MM

199

P0477199

COMPRESSION SPRING

Summary of Contents for G0477

Page 1: ...S MANUAL COPYRIGHT APRIL 2006 BY GRIZZLY INDUSTRIAL INC REVISED SEPTEMBER 2014 ST WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDU...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...peration Tips 18 Feed Speed 18 Headstock Height Adjustment 19 Preset Thickness Settings 19 Roller Height Adjustment 20 Moulding Knives 21 Setting Up Moulding Fence Guide 22 Adjusting Moulding Guide Fe...

Page 4: ...nstructions specifications drawings and photographs of the machine we used when writing this manual However sometimes we still make an occasional mistake Also owing to our policy of continuous improve...

Page 5: ...to back x Height 31 x 41 x 57 3 4 in Footprint Length x Width 31 x 25 1 3 in Shipping Dimensions Type Cardboard Box Content Machine Weight 181 lbs Length x Width x Height 23 x 36 x 27 in Must Ship Upr...

Page 6: ...ofile Width Moulding 4 9 16 in Cutterhead Info Cutterhead Type 2 Knife Cutterhead Dia 3 15 64 in No of Knives 2 Knife Type Double Edged HSS Knife Size Length 15 1 2 in Knife Size Width 5 8 in Knife Si...

Page 7: ...ntrol Identification A Infeed Outfeed Roller Height Adjuster B ON OFF Switch C Circuit Breaker Reset Button D Return Rollers E Headstock Height Hand Crank F Cutterhead Lock G Tool Storage H Depth of c...

Page 8: ...oof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERT...

Page 9: ...ving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MAChINERY Do not force machine It will do the job safer and better at the rate for which it wa...

Page 10: ...with this planer moulder DO NOT plane MDF plywood laminates or other synthetic products 6 GRAIN DIRECTION Planing or moulding across the grain is hard on the planer mould er and may cause the workpiec...

Page 11: ...overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a p...

Page 12: ...mbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle and meet the following require ments Minimum Gauge Size 14 AWG...

Page 13: ...d all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inv...

Page 14: ...8 Hex Nuts M8 1 25 Stand 4 Carriage Bolts 5 16 18 x 3 4 Stand 24 Flange Nuts 5 16 18 Stand 24 The Model G0477 is a very heavy machine Serious personal injury may occur if safe mov ing methods are not...

Page 15: ...l to protect them from corrosion during ship ment Remove this protective coating with a sol vent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts may...

Page 16: ...he other side of the stand The finished halves of the stand should look like those shown in Figure 6 To assemble the stand 1 Place a plain leg and a notched leg side by side on the ground with the dou...

Page 17: ...tton Head Cap Screw M6 1 x 25 1 Dust Collection Bag 1 Bag Clamp 1 Dust Chute Adapter 1 Cap Screw M6 1 x 25 1 To install the dust chute and bag 1 Fasten the dust chute on the fan cover using the button...

Page 18: ...ual and that the machine is setup properly 3 Make sure all tools and objects used during set up are cleared away from the machine 4 Turn the machine ON 5 Listen to and watch for abnormal noises or act...

Page 19: ...ection Grizzly Industrial will not be held liable for accidents caused by lack of training Safety Switch Key To prevent the machine from starting remove the lockout key Figure 10 from the paddle switc...

Page 20: ...ne and pose the possibility of operator injury Keep your work area clear When making multiple passes on long stock use the stock return rollers on the top of the machine to move the material back to t...

Page 21: ...shown in Figure 12 to ensure headstock height accuracy To change the headstock height using the power adjustment lever Figure 13 1 While the machine is running push the power adjustment lever up to ra...

Page 22: ...through the planer moulder making sure not to stand directly in front or behind the workpiece Figure 15 Depth of cut gauge Roller Height Adjustment The Model G0477 features three infeed outfeed rolle...

Page 23: ...tterhead lock and slightly rotate the cutterhead in either direction until it locks 4 Ensure the moulding knife slot is clean and clear of dirt dust and other debris 5 With the gib bolts already inser...

Page 24: ...rd to the table using the cap screws flat washers and clamps as shown in Figure 21 Figure 21 Clamp installation Extension Table Clamp Main Table Cap Screw To adjust the guide fences to fit a workpiece...

Page 25: ...de Fence Plan shown at approx 30 size 5 16 1 2 7mm 8mm 8mm 7mm 7mm 9 16 9 16 1 11 16 1 11 16 2 2 9 16 2 9 16 2 6 11 16 10 3 4 1 5 8 3 4 3 8 10 5 8 12 13 3 8 15 3 4 1 4 20 18 1 8 2 7 8 Wing Bolt Flat W...

Page 26: ...l cutters Knives come in sets of three so buy two sets and you ll get three changes of knives SECTION 5 ACCESSORIES G4561 G4548 G4564 G4550 G4549 G4559 G4563 G4562 G4542 G4543 G4557 G4558 G4541 G4547...

Page 27: ...ng lubricant after cleaning Cleaning Protect the unpainted metal surfaces on the table by wiping the table clean after every use this ensures moisture from wood dust does not remain on bare metal surf...

Page 28: ...aded during operation 2 Machine circuit breaker has tripped 3 Short circuit in motor or loose connec tions 4 External circuit breaker tripped 5 Worn motor brushes 1 Reduce cutting load take lighter cu...

Page 29: ...Page 28 or have it sharpened 3 Slow down the feed rate 4 Take a smaller depth of cut Always reduce cutting depth when surface planing or working with hard woods Chipping inconsistent pattern 1 Chips...

Page 30: ...the gib bolts clockwise Start with the center bolt and alternate back and forth until the gib is completely looseened 6 Using the magnets supplied with the planer moulder carefully lift the planing k...

Page 31: ...9 Repeat Steps 5 7 and 8 in reverse order to install new fan and drive belts 10 Once both belts have been installed have an assistant lift the motor slightly to place tension on the drive belt and tig...

Page 32: ...al position and tighten the two cap screws 7 Raise and lower the headstock to dou ble check your adjustments Any additional adjustments can be made by following Steps 4 6 above 8 Check chain lubricati...

Page 33: ...Model G0477 15 Planer Moulder 31 Electrical Components Figure 29 Rear of power switch and circuit breaker switch assembly inverted Power Switch Circuit Breaker...

Page 34: ...EN COLOR KEY Bk Wt Gn MODEL G0477 Wiring Diagram Current as of 4 06 CIRCUIT BREAKER INVERTED POWER SWITCH INVERTED Ground 110 VAC 5 15 Plug As Recommended G W Ground Bk Bk MOTOR 110V Ground Gn Wt Gn B...

Page 35: ...79 176 177 100 101 120 121 161 151 152 155 156 160 115 116 117 163 162 153 164 114 113 119 118 112 111 110 109 108 166 172 171 122 117 165 173 174 175 167 169 168 116 105 104 103 102 99 281 282 283 28...

Page 36: ...228 225 233 234 229 230 232 231 240 243 242 241 239 238 237 236 246 247 244 245 208 207 206 219 218 293 223 221 220 222 211 212 213 214 258 268 269 296 295 257 298 297 271 270 272 273 274 275 265 266...

Page 37: ...er 35 52 335 59 64 67 69 68 47 51 48 49 50 31 30 57 61 60 62 63 72 73 61 71 53 31 54 55 56 32 34 33 32 42 46 58 45 39 38 36 37 35 41 40 43 44 65 18 19 20 21 22 23 24 25 26 27 28 29 25 66 70 300 301 30...

Page 38: ...36 Model G0477 15 Planer Moulder 316 311 312 307 308 310 315 318 319 317 334 309 319 318 314 313 321 322 318 G0477 Stand Breakdown...

Page 39: ...s and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label...

Page 40: ...BEARING 6205ZZ 25 PR09M EXT RETAINING RING 20MM 74 PS68M PHLP HD SCR M6 1 X 10 26 PSS26M SET SCREW M5 8 X 6 75 P0477075 SPEED KNOB 27 P0477027 SLIDING BAR 76 PR03M EXT RETAINING RING 12MM 28 PSS26M SE...

Page 41: ...7172 GIB BOLT 1 4 28 X 1 4 124 P0477124 ROLLER UP DOWN SHAFT 173 P0477173 KNIVES 125 P0477040 STEEL BALL 6MM 174 P0477174 COMPRESSION SPRING 126 P0477126 COMPRESSION SPRING 175 P0477175 CUTTERHEAD LOC...

Page 42: ...TENSION TABLE 275 PN07M HEX NUT M3 5 224 P0477224 SUPPORT ROLLER 276 P0477276 SCALE SUPPORT 225 P0477225 BUSHING 277 PS79M PHLP HD SCR M3 5 X 8 226 PCAP68M CAP SCREW M6 1 X 8 278 P0477278 SIDE COVER R...

Page 43: ...477306 RING BOLT M6 1 X 50 325 P0477325 ROLLER PRESET LABEL 307 P0477307 SHORT FRAME PIECE 326 PLABEL 14 ELECTRICITY LABEL 308 P0477308 SHORT BRACE 327 P0477327 FEED ROLLER CAUTION LABEL 309 P0477309...

Page 44: ......

Page 45: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 46: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 47: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

Page 48: ......

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