Grizzly G0456 Owner'S Manual Download Page 55

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Summary of Contents for G0456

Page 1: ...456 WOOD LATHE MANUAL UPDATE Large debris may be thrown from this machine during regular operation To reduce your risk of injury wear a full face shield during all opera tions Wear a Face Shield Due t...

Page 2: ...iable speed ranges The new ranges are 300 2000 Low and 460 3000 High Changing Speeds To change between High and Low speeds 1 DISCONNECT LATHE POWER SOURCE 2 Remove the front and rear headstock covers...

Page 3: ...2 1 2 x 16 1 2 in Shipping Dimensions Type Wood Crate Content Machine Weight 636 lbs Length Width Height 82 x 37 x 34 in Electrical Switch Toggle Switch Voltage 220V Cord Length 10 ft Cord Gauge 14 ga...

Page 4: ...tock Information Tailstock Taper MT 2 Tailstock Center Live Construction Bed Construction Precision Ground Cast Iron Frame Construction Cast Iron Stand Construction Pre Formed Sheet Metal Base Constru...

Page 5: ...0456 Wood Lathe 5 Electrical Components Effective 10 2007 Power Cord Motor Cord Speed Sensor Wire Motor Control Board ON OFF Paddle Switch Digital Display Circuit Board Wiring Diagram Effective 10 200...

Page 6: ...6 G0456 Wood Lathe Parts Breakdown Effective 10 2007...

Page 7: ...X 1 2 25 PSS03 SET SCREW 1 4 20 X 3 8 80 PW07 FLAT WASHER 5 16 26A P0456026A DRIVE STEP PULLEY 81 PW03M FLAT WASHER 6MM 27 P0456027 SANDING DISC 82 P0456082 SPECIAL SCREW 5 16 18 X 5 8 28 P6005 BALL...

Page 8: ...or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION 101 P0456101 MACHINE ID LABEL 102A P...

Page 9: ...WNER S MANUAL COPYRIGHT NOVEMBER 2005 BY GRIZZLY INDUSTRIAL INC REVISED SEPTEMBER 2007 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY...

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Page 11: ...16 Controls 16 Adjusting Tailstock 17 Adjusting Tool Rest 17 Installing Removing Spur Center 18 Installing Removing Live Center 19 Selecting Turning Tools 20 Spindle Turning 21 Faceplate Turning 22 C...

Page 12: ...he guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s com mitment to customer satisfaction We are pleased to provide this manual with t...

Page 13: ...x 16 1 2 in Shipping Dimensions Type Wood Crate Content Machine Weight 636 lbs Length Width Height 82 x 37 x 34 in Electrical Switch Toggle Switch Voltage 220V Cord Length 10 ft Cord Gauge 14 gauge Re...

Page 14: ...nd Tailstock Information Tailstock Taper MT 2 Tailstock Center Live Construction Bed Construction Precision Ground Cast Iron Frame Construction Cast Iron Stand Construction Pre Formed Sheet Metal Base...

Page 15: ...dstock D Spindle E Spur Center F Bed G Tool Rest H Tool Rest Base Lock I Tool Rest Height Adjustment Lock J Tailstock Identification A B K Live Center L Quill M Quill Lock N Quill Adjustment Handwheel...

Page 16: ...n and can cause cancer and severe respiratory illnesses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible...

Page 17: ...ng and changing accessories 16 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking...

Page 18: ...ace shield when oper ating the lathe 3 RESPIRATORY PROTECTION Always wear a respirator when using this machine Wood dust may cause allergies or long term respiratory health problems 4 MOUNTING WORKPIE...

Page 19: ...sized wiring and a properly rated circuit breaker Obey all applicable safety and electrical codes including the National Electric Code NEC If you are unsure about any wiring practices consult a quali...

Page 20: ...e protection during the entire setup process This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions befor...

Page 21: ...hers 7 16 L Brackets Bed 10 Flat Washers 1 4 Handles 4 Cap Screws 5 16 18 x 5 8 Table 2 Lock Nuts 5 16 18 Table 2 Flat Washers 5 16 Table 2 Phillips Screws 10 24 x 1 2 Dust Port 2 Lock Washers 10 Dust...

Page 22: ...oil to protect them from corrosion during ship ment Remove this protective coating with a sol vent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts m...

Page 23: ...r if safe moving methods are not followed To be safe use assistance and power equipment when moving the machine If you are unfamiliar with safe machine lifting prac tices hire professionals 3 Fasten t...

Page 24: ...table to the casting with the cap screws flat washers and lock nuts through the hinge hole and with the lock handles and lock washers through the slotted hole Figure 7 shows the table properly instal...

Page 25: ...n system can result in short and long term respiratory illness Test Run Once the assembly is complete test run the lathe to make sure it runs properly If during the test run you cannot easily locate t...

Page 26: ...maga zines or get formal training before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training Safety...

Page 27: ...ilstock controls Adjusting Tailstock Quick Release The tool rest is equipped with a cam action clamping system to secure it to the lathe bed When the lever is tightened a locking plate lifts up and se...

Page 28: ...free of any dust or debris 3 Insert the tapered end of the center into the spindle see Figure 15 and push it in quickly and firmly Figure 15 Installing spur center Figure 16 Removing spur center To re...

Page 29: ...gure 18 Note This alignment allows the quill to engage with the internal threads and move forward under load Without this alignment the quill will just spin and not advance for ward under load Figure...

Page 30: ...er usually at an angle of 20 40 Figure 20 shows an example of a skew chisel Figure 20 Skew chisel Scrapers Mainly used where access for other tools is limited such as hollowing oper ations This is a f...

Page 31: ...enter mark Additionally if the end of your workpiece is square cut 1 8 deep saw kerfs across the corners to help embed the spur center 4 Cut the corners off your workpiece if it is over 2 x 2 to make...

Page 32: ...ontact with the workpiece Learn the correct techniques for each tool you will use If you are unsure read books or magazines about lathe techniques and seek training from experienced users Figure 26 To...

Page 33: ...er out of the way to increase personal safety and gain adequate working room Wrapping the sandpa per completely around the workpiece will pull your hands into the mov ing workpiece and may cause injur...

Page 34: ...face 4 Now rotate the disc so the lower half is now above the table 5 Bend the paper back and remove the remain ing half of the protective layer Figure 31 then press the adhesive portion against the d...

Page 35: ...o the downspin side of the rotating disc Figure 33 Figure 33 Typical miter sanding operation Miter Sanding To perform angle sanding operations 1 Loosen the handles securing the table 2 Use the angle g...

Page 36: ...r square and odd shaped pieces Each jaw tightens individually and can be turned around to hold larger dimension workpieces Threaded insert required for mounting Figure 36 Model G1082 4 Jaw Chuck G3168...

Page 37: ...roundnose 3 4 gouge 3 8 gouge 1 2 diamond point and 3 8 veiner Set comes in fitted wooden case and is very competitively priced Figure 40 Swan Neck Hollowing Tools H0507 20 Swan Neck Hollowing Tool H0...

Page 38: ...12 oz Spray G2870 Boeshield T 9 4 oz Spray H3788 G96 Gun Treatment 12 oz Spray H3789 G96 Gun Treatment 4 5 oz Spray Figure 44 Our most popular safety glasses G7984 Face Shield H1298 Dust Sealed Safety...

Page 39: ...ith a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Treat all unpainted cast iron and steel with a non staining lubricant after cleaning Lubricate the unpainted cast...

Page 40: ...fault 5 Belt s slipping 6 Plug receptacle is at fault 7 Motor brushes are at fault 8 Motor bearings are at fault 9 Machine is undersized for the task 10 Motor is at fault 1 Decrease feed rate cutting...

Page 41: ...or replace the chisel tool you are using Bad surface finish 1 Wrong spindle speed 2 Dull chisel or wrong chisel being used for the operation 1 Use trial and error to find a better spindle speed 2 Sha...

Page 42: ...are already aligned and no further adjustments are needed If the tips of the centers will not touch each other then the headstock needs to be aligned with the tailstock Aligning Headstock Spindle to T...

Page 43: ...Remove the left handed cap screw turn clockwise in the center of the sanding disc and slide the sanding disc off 4 Remove the five cap screws see Figure 48 that secure the disc housing to the head st...

Page 44: ...de the sanding disc off 4 Remove the five cap screws Figure 48 on Page 33 that secure the disc housing to the headstock and remove the disc housing 5 Loosen the motor mount bolts shown in Figure 29 on...

Page 45: ...measure if the disc does not have the sandpaper disc installed Figure 51 Squaring table to disc Table Tilt Figure 52 Adjusting table tilt indicator 2 Loosen the lock lever adjust the table angle squar...

Page 46: ...ace of the wheel when it is mounted in the table slot Tools Needed Qty Try Square or Machinist s Square 1 To adjust miter gauge 1 Use a try square or machinist s square with one edge against the face...

Page 47: ...G0456 Variable Speed Wood Lathe 37 Electrical Components Power Cord Motor Cord Speed Sensor Wire Motor Control Board ON OFF Paddle Switch Digital Display Circuit Board...

Page 48: ...38 G0456 Variable Speed Wood Lathe Wiring Diagram...

Page 49: ...G0456 Variable Speed Wood Lathe 39 Parts Breakdown...

Page 50: ...9 HEX BOLT 5 16 18 X 1 2 25 PSS03 SET SCREW 1 4 20 X 3 8 80 PW07 FLAT WASHER 5 16 26A P0456026A DRIVE STEP PULLEY 81 PW03M FLAT WASHER 6MM 27 P0456027 SANDING DISC 82 P0456082 SPECIAL SCREW 5 16 18 X...

Page 51: ...If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION 101 P045610...

Page 52: ...hall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisin...

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