Grizzly G0453W Owner'S Manual Download Page 54

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G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

READ ELECTRICAL SAFETY

ON PAGE 48!

Electrical Components (G0453ZW/G0454ZW)

Figure 79. G0453ZW motor and component

location.

Figure 80. Pedestal-mounted control panel with

cover removed.

Stop/Reset

Button

Start

Button

Figure 81. G0454ZW motor and component

location.

Figure 82. Magnetic switch mounted inside

motor cabinet.

Motor Junction

Box

Run

Capacitor

Motor

Start

Capacitor

Magnetic

Switch

Motor Junction

Box

Start

Capacitor

Run Capacitor

Summary of Contents for G0453W

Page 1: ...models manufactured since 08 16 COPYRIGHT NOVEMBER 2015 BY GRIZZLY INDUSTRIAL INC REVISED AUGUST 2016 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN A...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...SECTION 6 MAINTENANCE 34 Schedule 34 Cleaning Protecting 34 Lubrication 34 SECTION 7 SERVICE 37 Troubleshooting 37 Tensioning Replacing V Belts 40 Tensioning Table Height Chain 41 Feed Rollers Chip B...

Page 4: ...shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something check our website for an updated version We post cu...

Page 5: ...this manual To reduce your risk of serious injury read this entire manual BEFORE using machine Return Rollers Table Height Handwheel Gearbox Lifting Bars 2 of 4 Feed Rate Control Knob Bed Rollers Cabi...

Page 6: ...ing machine C Feed Rate Control Knob Selects 20 FPM feed rate when pushed in and 16 FPM feed rate when pulled out D Table Locks Secure table height position when tightened E Control Panel for Magnetic...

Page 7: ...Pressure Bar Stabilizes the workpiece as it leaves the cutterhead and assists in deflect ing wood particles toward the dust hood G0454W G0454ZW only G Outfeed Roller Pulls the workpiece through the pl...

Page 8: ...t to back x Height 33 x 25 x 48 37 x 25 x 48 38 x 30 x 48 43 x 30 x 48 Electrical Power Requirement 240V Single Phase 60 Hz Full Load Current Rating 12A 20A Minimum Circuit Size 20A 30A Connection Typ...

Page 9: ...Type HSS Single Sided Solid N A HSS Single Sided Solid N A Knife Length 15 in N A 20 in N A Knife Width 1 in N A 1 in N A Knife Thickness 1 8 in N A 1 8 in N A Knife Adjustment Jack Screws N A Jack Sc...

Page 10: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL AL...

Page 11: ...ith moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and bet...

Page 12: ...rt stands for long stock SECURE KNIVES INSERTS Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage Always verify knives inserts are secure and properly adju...

Page 13: ...nd make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wirin...

Page 14: ...d wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 12 AWG Maximum Length Shorter is Better 50 ft No adapter should be used with plug If pl...

Page 15: ...y satisfied with the machine and have resolved any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need t...

Page 16: ...Dust Hood 1 E Handwheel 1 F Handwheel Handle 1 G Foot Pedal Caster Assembly 1 H Feed Rate T Knob M8 1 25 1 I Hex Wrenches 3 4 5 6mm 1 Ea J Hex Wrench 8mm 20 Models Only 1 K Rubber Foot Assemblies 2 L...

Page 17: ...craper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off...

Page 18: ...esults operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are ge...

Page 19: ...t to lift machine off pallet see Figure 12 Tip When positioning lift forks place shop rags or cardboard between forks and cabinet stand to avoid scratching paint 2 While machine is elevated install re...

Page 20: ...discarded after removal 2 Using a straightedge as a guide and table adjustment set screws and cap screws for leveling control position extension wings even with table and fully tighten cap screws from...

Page 21: ...hood 7 Attach top and bottom of dust hood to planer with 6 pre installed M6 1 x 12 flange bolts see Figure 18 Figure 20 Return roller bar installed Bracket Rear Return Roller 10 Attach foot pedal cast...

Page 22: ...the service life of the machine by flushing away any particles from the break in and manu facturing process Figure 23 Drive chain cover removed to access gearbox fill plug Fill Plug Dust Collection T...

Page 23: ...djustments The adjustments listed below have been per formed at the factory However because of the many variables involved with shipping we recom mend that you at verify the adjustments to ensure the...

Page 24: ...ent to reduce your risk from these hazards To complete a typical operation the operator does the following 1 Examines workpiece to make sure it is suit able for planing 2 Puts on safety glasses or fac...

Page 25: ...or individual components Excessive Warping Workpieces with exces sive cupping bowing or twisting are danger ous to cut because they are unstable and often unpredictable when being cut DO NOT use work...

Page 26: ...ves the outfeed end of the planer The best way to deal with snipe is by planing lumber longer than your intended work length and then cutting off the excess after planing is completed Cutting Problems...

Page 27: ...f cut Rippled Cut Problem Regularly spaced indentations across face of workpiece are caused by excessive outfeed roller pressure or excessive feed rate Solution Reduce outfeed roller pressure reduce f...

Page 28: ...020 Figure 27 Recommended bed roller height above the table surface NOTICE Bed rollers that are not adjusted to the cor rect height or out of alignment with each other can cause poor finishes inconsi...

Page 29: ...with knives can result in severe cuts Take great caution whenever working with or around cutterhead knives Wear heavy leather gloves to reduce risk of severe cuts To maintain accurate and consistent p...

Page 30: ...enter pad of knife setting jig with all legs of jig still firmly on cutterhead then snug gib bolts enough to hold knife in place Figure 32 G0453W G0454W jack screw access hole in cutterhead Jack Screw...

Page 31: ...m both parts and pocket they were removed from Note Proper cleaning of insert Torx screw and cutterhead pocket is critical to achieving a smooth finish Dirt or dust trapped between insert and cutterhe...

Page 32: ...ents Perfect for adjusting infeed outfeed rollers pressure bars chip breakers and bed rollers Also a great setup tool for other machines Accurate to 0 001 Indicator rotates 360 G2790 Universal Knife G...

Page 33: ...Bifocal Safety Glasses 2 0 H7196 Bifocal Safety Glasses 2 5 Figure 41 Assortment of basic eye protection T20451 T20452 T20502 T20503 H7194 order online at www grizzly com or call 1 800 523 4777 G5858...

Page 34: ...9 3 in 1 Workpiece Support Stand T26979 3 in 1 Workpiece Support Stand This 3 in 1 Workpiece Support Stand features a rotating head with steel roller topped with 8 roll ing balls The heavy duty steel...

Page 35: ...x 331 2 Bag Size 191 2 x 33 Height with bags inflated 78 CSA Certified Figure 50 G1028Z2 Dust Collector SB1365 South Bend Way Oil ISO 68 Engineered for the high pressure exerted on horizontal or vert...

Page 36: ...se mounting bolts Check sharpen replace damaged or worn knives Page 27 Check repair replace worn or damaged wires Resolve any other unsafe condition Every 40 Hours of Operation Clean cutterhead and ch...

Page 37: ...ht application of multi purpose grease to the leadscrew threads Move the table up and down to distribute the lubricant Figure 52 Location of column dust sleeve Column Dust Sleeve Table Height Chain Sp...

Page 38: ...55 Location of drive chains and sprockets Gearbox Oil Oil Type ISO 320 or SAE 140 Gear Oil Oil Amount 20 Oz Frequency After First 20 Hours Then Yearly Note SAE 85W 140 multi weight gear oil may also b...

Page 39: ...place Machine stalls or is underpowered 1 Machine undersized for task 2 Workpiece not suitable for machine 3 Motor overheated causing thermal overload to trip 4 Belt s slipping oil grease on belt s 5...

Page 40: ...w 4 Feed rollers set too low or too high 5 Pitch and glue build up on planer components 1 Take a lighter cut 2 Lower raise bed rollers Page 42 3 Raise height of chipbreaker or pressure bar Page 42 4 L...

Page 41: ...sure bar Page 42 3 Adjust knives with knife gauge Page 27 remove inserts properly clean mounting pocket and re install Page 29 4 Replace cutterhead bearings Glossy surface 1 Knives inserts are dull 2...

Page 42: ...ays replace the V belts with a matched set of three or belt tension may not be even among the belts causing premature belt failure V belts and pulleys will be hot after opera tion Allow them to cool b...

Page 43: ...movement from the elevation handwheel to the columns that con trol table height The chain drive can be adjusted to remove slack if the chain stretches over time or is loosened during table leveling pr...

Page 44: ...Breaker 0 020 C Pressure Bar 20 Models Only 0 008 D Outfeed Roller 0 040 Using a Rotacator Tools Needed Qty Phillip s Screwdriver 1 Hex Wrenches 2 5 3mm 1 Ea Open End Wrench or Socket 8 10mm 1 Ea Rota...

Page 45: ...or outfeed roller but adjust it until it is 0 040 below BDC of cutterhead knife insert Figure 64 Infeed roller bushing block and height adjustment controls Roller Bushing Block Jam Nut Set Screw 12 Us...

Page 46: ...in Figure 67 36 Figure 67 Wood blocks properly positioned on the planer table 6 Remove dust hood top cover belt cover and drive chain cover 7 Raise table until wood blocks get close to cutterhead 8 U...

Page 47: ...planer There are springs that exert downward pressure on the rollers while still allowing them to raise with an uneven workpiece surface Proper roller spring tension is crucial to keep the workpiece m...

Page 48: ...le Scale Pointer Screws Chip Deflector Gap Setting 1 4 When properly distanced from the cutterhead the chip deflector directs the chips into the dust hood and keeps them from falling onto the outfeed...

Page 49: ...ar and unnecessary load on the motor The pulleys are properly aligned when they are parallel and in the same plane as each other Tools Needed Qty Straightedge 3 1 Hex Wrench 6mm 1 Open End Wrench or S...

Page 50: ...rrent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverte...

Page 51: ...0V Magnetic ON OFF Switch PE Motor Start Capacitor G0454W 17 24 15 2 0 G0454W G0453W 1 7 24 15 2 0 R R O A2 NEMA L6 30 Plug Hot Ground Hot G GND G0453W G0454W Run Capacitor G0454W JKD CD60 400 MFD 250...

Page 52: ...nents G0453W G0454W Figure 78 G0454W motor and component location Figure 76 G0453W motor and component location Figure 77 G0453W magnetic switch with cover removed Run Capacitor Motor Junction Box Run...

Page 53: ...15 TRIP IND TEST RCA 21NC 22NC 14NO B A Stop Button Start Button Pedestal Mounted ON OFF Switch Viewed from behind R O GND G0454ZW G0453ZW 21 5 15 21 5 15 13NO 21NC G GND B A NEMA 6 20 Plug Hot Groun...

Page 54: ...and component location Figure 80 Pedestal mounted control panel with cover removed Stop Reset Button Start Button Figure 81 G0454ZW motor and component location Figure 82 Magnetic switch mounted insid...

Page 55: ...31 73 33 34 63 63 50 74 76 77 83 84 52 2 21A G0453W Only 81 17 82 79 4 79 5 79 6 79 G0453W Only See Cabinet breakdown for G0453ZW Mag Switch Parts 79 1 79 3 79 1 79 2 G0453W Only G0453ZW Only 59 92 8...

Page 56: ...EY 25 P0453W025 REAR GEARBOX COVER PLATE R 74 P0453W074 INFEED ROLLER 26 P0453W026 CHIP DEFLECTOR PLATE 75 P0453W075 SHAFT 27 P0453W027 OIL PORT M24 3 X 20 76 P0453W076 ANTI KICKBACK FINGER 28 P0453W0...

Page 57: ...G ROD 103 P0453W103 FLAT WASHER 5MM 113 P0453W113 LOCK SLEEVE 104 P0453W104 CAP SCREW M5 8 X 10 114 P0453W114 BALL BEARING 6201ZZ 105 P0453W105 GIB 115 P0453W115 BED ROLLER 106 P0453W106 STAR KNOB M12...

Page 58: ...205 P0453W205 SECONDARY LEADSCREW 220 P0453W220 FENDER WASHER 6MM 206 P0453W206 EXT RETAINING RING 20MM 221 P0453W221 CAP SCREW M5 8 X 12 207 P0453W207 HEX NUT M8 1 25 222 P0453W222 CAP SCREW M8 1 25...

Page 59: ...0453W322 COMPRESSION SPRING 0 5 X 5 X 20 2 306 P0453W306 FENDER WASHER 6MM 323 P0453W323 SHAFT 307 P0453W307 FLANGE BOLT M6 1 X 12 324 P0453W324 OIL SEAL 25 X 47 X 7 308 P0453W308 BALL BEARING 6201 OP...

Page 60: ...W404 FLAT WASHER 10MM 417 P0453W417 CHAIN 06B 1 X 64 405 P0453W405 CHAIN TENSIONER 418 P0453W418 SHAFT 406 P0453W406 CHAIN TENSIONER SHAFT 419 P0453W419 SPACER 16 X 25 X 2MM 407 P0453W407 CHAIN TENSIO...

Page 61: ...2 527 528 529 527 531 528 527 530 525 506 537 509 536 535 538 539 503 509 511 511 524 512 507 518 502 501 504V2 4 504V2 1 504V2 2 504V2 5 504V2 7 504V2 2 504V2 6 504V2 9 504V2 10 504V2 8 545 G0453ZW O...

Page 62: ...TECO HUP 11 505 P0453W505 KEY 8 X 7 X 40 545 1 P0453ZW545 1 MAG SWITCH BOX 506 P0453W506 CAP SCREW M6 1 X 16 545 2 P0453ZW545 2 CONTACTOR TECO CU 11 220V 507 P0453W507 MOTOR MOUNT PLATE 545 3 P0453ZW5...

Page 63: ...machine 121 x 13mm Down Up 67 x 21mm 100 x 52mm 12 24 15 Labels marked have changed since last sending Only shift gearbox when planer is running Neutral 20 FPM 16 FPM Add SAE 30 oil every 24 hours of...

Page 64: ...7 44 80 37 48 78 72 34 46 47 57 55 56 3 8 18 18 20 18 24 25 53 26 18 29 18 18 35 27 18 30 27 18 38 39 40 41 41 38 48 63 54 27 16 16 31 31 61 73 74 47 81 33 17 85 18 86 87 88 83 4 83 5 83 1 83 3 83 1 8...

Page 65: ...0454W026 REAR GEARBOX COVER PLATE R 77 P0454W077 CHIP BREAKER 27 P0454W027 SET SCREW M6 1 X 8 78 P0454W078 MOTOR PULLEY 28 P0454W028 CHIP DEFLECTOR PLATE 79 P0454W079 INFEED ROLLER 29 P0454W029 SPRING...

Page 66: ...SET SCREW M6 1 X 16 103 P0454W103 CAP SCREW M5 8 X 10 113 P0454W113 CAP SCREW M6 1 X 16 104 P0454W104 BED ROLLER 114 P0454W114 TABLE EXTENSION WING 105 P0454W105 BALL BEARING 6201ZZ 115 P0454W115 LOCK...

Page 67: ...54W205 SECONDARY LEADSCREW 221 P0454W221 CHAIN TENSION BRACKET 206 P0454W206 PRIMARY LEADSCREW 222 P0454W222 SPROCKET 10T 207 P0454W207 LEADSCREW NUT 223 P0454W223 EXT RETAINING RING 15MM 208 P0454W20...

Page 68: ...P0454W322 COMPRESSION SPRING 0 5 X 5 X 20 2 306 P0454W306 FENDER WASHER 6MM 323 P0454W323 SHAFT 307 P0454W307 FLANGE BOLT M6 1 X 12 324 P0454W324 OIL SEAL 25 X 47 X 7 308 P0454W308 BALL BEARING 6201 O...

Page 69: ...404 FLAT WASHER 10MM 417 P0454W417 CHAIN 06B 1 X 68 405 P0454W405 CHAIN TENSIONER 418 P0454W418 SHAFT 406 P0454W406 CHAIN TENSIONER SHAFT 419 P0454W419 SPACER 16 X 25 X 2MM 407 P0454W407 CHAIN TENSION...

Page 70: ...0 526 534 533 532 527 528 529 527 531 528 527 530 525 506 537 509 536 535 538 539 503 509 511 511 524 512 504V2 4 504V2 1 504V2 2 504V2 5 504V2 7 504V2 3 504V2 2 504V2 6 504V2 8 504V2 9 504V2 10 582 5...

Page 71: ...CO HUP 18K 505 P0454W505 KEY 8 X 7 X 40 545 1 P0454ZW545 1 MAG SWITCH BOX 506 P0454W506 CAP SCREW M6 1 X 16 545 2 P0454ZW545 2 CONTACTOR TECO CU 18 220V 507 P0454W507 MOTOR MOUNT PLATE 545 3 P0454ZW54...

Page 72: ...ower before servicing WARNING EYE EAR LUNG INJURY HAZARD Always wear safety glasses ear protection and respirator when using this machine 121 x 13mm Down 12 24 15 Labels marked have changed since last...

Page 73: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 74: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 75: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 76: ......

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