GreenPower GPD5000CW Owner'S Manual Download Page 34

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5000W Generator

Description

GPD5000-B-01
GPD5000-B-02

GPG4000-B-03
GPG4000-B-04

GPG4000-B-05

GPG4000-B-06

GPG4000-B-07

GPG4000-B-08
GPG4000-B-09
GPG4000-B-10
GPG4000-B-11

GPG4000-B-12

GPG4000-B-13

GPG4000-B-14

GPG4000-B-15

CRANK CASE

OIL LEVEL SWITCH ASSY.
GOVERNOR GEAR ASSY.

GOVERNOR ARM SHAFT
LOCK PIN (8mm)

DRAIN PLUG BOLT

DRAIN PLUG WASHER (10.2mm)
SLIDER WASHER

BALL BEARING (6205)

OIL ALERT

GOVERNOR SLIDER

HEX HEAD FLANGE BOLT M6X12

Qty

1
1

1
1
1

PGH45150

PGH45650

PGH45626

PGH44760

PGH48101

PGH45125

PGH40975

PGH40951

PGH45225

PGH42133

PGH40925

PGH44775

PGS40003

PGH45200

SLIDER SHAFT

HEX HEAD FLANGE BOLT M6X16

PGS40006

GPA Parts No. LCT Parts No.

LCT engine parts

Cylinder barrel

Summary of Contents for GPD5000CW

Page 1: ...GPD5000CW We Power Your World Green Power America LLC Owner s Manual of Generator for Rev 20190828...

Page 2: ...oduct purchase 2 Customer Service can Be serve you on Warranty related issues 3 You can register your product in one ways as follow 1 o to the website at www green poweramerica com service and 2 box P...

Page 3: ...erator Topic Page 3 y t n a r r a W d e t i m i L 6 s e n i l e d i u G y t e f a S 7 s n o i t u a c e r P l a r e n e G Assembly and Installation 16 Inspection Cleaning Maintenance and Storage 24 Op...

Page 4: ...ne 1 Year Limited Warranty Apply to GPD1500 GN1750D For household use only from the original date of purchase the warranty is clocked and the parts will be free in the 1st year If the product is used...

Page 5: ...will get remaining amount refunded after the return is received by GPA The return address will be noted by GPA when the RGA is provided Attention please Do Not Return The Unit To The Place Of Purchase...

Page 6: ...EMISSION CONTROL SYSTEM WARRANTIES IF APPLICABLE ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE A unit provided as...

Page 7: ...retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT...

Page 8: ...R THE ITEM YOU ARE WORKING ON DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES Generator exhaust contains high levels of carbon monoxide CO a poisonous gas you cannot see or s...

Page 9: ...ponents WARNING ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFOR...

Page 10: ...one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrici...

Page 11: ...aracteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean and dry Replac...

Page 12: ...ny generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect the spark plug wi...

Page 13: ...y create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HE...

Page 14: ...ator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight of the gener...

Page 15: ...es and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintenance Chemicals Av...

Page 16: ...proved cords having the correct gauge and length according to the following table Cord Lengths Nameplate Amps full load 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 20 10 10 15 0 ft 50...

Page 17: ...our dealer toll free at 888 834 4218 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should include 1 Two Handles with bolts nuts 2 Two axle shaft...

Page 18: ...ING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling...

Page 19: ...anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG grounding wire not included from the ground connector 8...

Page 20: ...t i c a p a c k n a t l e u F OFF position 2 Before the first use remove the fuel tank cap and fill the fuel tank with unleaded gasoline When fueling be sure that the fuel strainer is in place Replac...

Page 21: ...fuel tank to the carburetor Be sur to return the fuel valve lever to the OFF position after stopping the engine 3 To start a cold engine move the choke lever to the CLOSED position To restart a warm e...

Page 22: ...the engine 5 If the choke has been moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up 1 Turn the engine switch to the OFF position 2 Turn th...

Page 23: ...CAUSE DAMAGE TO THE EQUIPMENT GREEN POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running simply connect the...

Page 24: ...nerator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12 VDC powered tool or equipment to the D...

Page 25: ...prevent cross threading 8 After the spark plug is seated tighten with a spark plug wrench to compress the washer Inspection Cleaning and Maintenance WARNING ALWAYS MAKE SURE THE ENGINE POWER SWITCH I...

Page 26: ...etor If the engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sediment c up and O ring 2 Clean the sediment cup and O ring...

Page 27: ...ician before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with the oil hi...

Page 28: ...lammable solvent to clean the filter element can cause a fire or explosion Use only soapy water or nonflammable solvent 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the...

Page 29: ...28 5000W Generator...

Page 30: ...ipstick and the drain plug Allow the used oil to drain completely then reinstall the drain plug and tighten it securely 2 3 With the engine in a level position fill to the outer edge of the oil filler...

Page 31: ...30 DC PROTECTOR Wiring Diagram for GPD5000CW G R W DC WINDING R B W BR VOLTMETER 5000W Generator...

Page 32: ...5 000 Outlet Speci cations AC electr DC electrical ical Outlet 12V 8 3A Two 120V 20A NEMA 5 20 Receptacle one 120V 240V 30A NEMA L14 30R Receptacle Gasoline engine Fuel Type Unleaded gasoline Capacit...

Page 33: ...LT DOWEL PIN 10X16 FLANGE BOLT M8X58 SPARK PLUG GPG4000 A 01 GPG4000 A 02 GPG4000 A 03 GPG4000 A 04 GPG4000 A 05 GPG4000 A 06 GPG4000 A 07 GPG4000 A 08 GPG4000 A 09 GPG4000 A 10 GPG4000 A 11 PGH40025...

Page 34: ...TCH ASSY GOVERNOR GEAR ASSY GOVERNOR ARM SHAFT LOCK PIN 8mm DRAIN PLUG BOLT DRAIN PLUG WASHER 10 2mm SLIDER WASHER BALL BEARING 6205 OIL ALERT GOVERNOR SLIDER HEX HEAD FLANGE BOLT M6X12 Qty 1 1 1 1 1...

Page 35: ...0 C 02 GPG4000 C 03 GPG4000 C 04 GPG4000 C 05 GPG4000 C 06 GPG4000 C 07 Qty 1 1 1 1 2 6 1 PGH46854 PGH46934 PGH46902 PGH40925 6 PGH41000 PGH46875 PGH42133 DESCRIPTION K N A R C CASE COV ER K N A R C C...

Page 36: ...5000W Generator 35 Crankshaft system assy Description D GPD5000 D 01 GPG4000 D 02 CRANKSHAFT COMP SEMICIRCLE KEY PGH48207 PGH42101 1 Qty 1 1 GPA Parts No LCT Parts No LCT engine parts...

Page 37: ...10 COMPRESSION RING A COMPRESSION RING B OIL RING A OIL RING B PISTON PIN CLIP PISTON PISTON PIN CONNECTING ROD CONNECTING COVER CONNECTING ROD BOLT Qty PGH41327 1 1 1 2 1 2 PGH41327 2 PGH41327 3 PGH...

Page 38: ...NUT ROCKER ARM PIVOT ROCKER ARM PIVOT BOLT M8 PUSH ROD GUIDE PLATE PUSH ROD VALVE LIFTER CAMSHAFT OIL SEAL VALVE SPRING Qty PGH40525 2 2 2 2 1 2 2 1 2 PGH40550 PGH40500 PGH40475 PGH40275 PGH48025 PGH4...

Page 39: ...1 PGH46050 1 2 PGH46050 1 3 PGH46050 1 4 PGH46050 1 5 PGH46050 1 6 PGH46050 1 7 PGH46050 1 8 PGH46050 1 9 PGH46050 1 10 PGH46050 1 11 PGH46050 1 12 PGH46050 1 13 1 3 1 1 2 2 1 1 1 1 1 1 1 1 GPA Parts...

Page 40: ...H 04 AIR CLEANER SUPPORT GPG4000 H 05 FLANGE BOLT M6 X 12 GPG4000 H 06 FLANGE BOLT M6 X 20 3 PGS40007 PGS40003 PGH42628 PGH46163 PGH46182 PGH46145 8 7 7 Qty 1 1 1 4 1 GPG4000 H 07 FLANGE BOLT M6 X 10...

Page 41: ...PG4000 I 02 GPG4000 I 03 GPG4000 I 04 CARBURETOR ASSY CARBURETOR PAPER GASKET CARBURETOR INSULATING PLATE INTAKE PIPE GASKET 1 2 3 4 PGH48501 PGH44128 PGH44150 PGH44203 Qty 1 1 1 1 GPA Parts No LCT Pa...

Page 42: ...n J GPG4000 J 01 GPG4000 J 02 GPG4000 J 03 GPG4000 J 04 FLYWHEEL COOLING FAN STARTER PULLEY FLYWHEEL NUT M14X1 5 3 2 PGH42475 PGH42461 PGH42500 PGH46142 Qty 1 1 1 1 GPA Parts No LCT Parts No LCT engin...

Page 43: ...K 05 NOISE SUPPERSSOR CAP ASSY IGNITION COIL ASSY STOP SWITCH CORD STOP SWITCH CORD HOLDER FLANGE BOLT M6 X 25 Qty BGS40009 PGH44675 3 PGH44675 2 1 PGH44675 2 2 PGH44675 2 3 1 1 1 1 1 r o t a r e n e...

Page 44: ...UNIT ASSY CONTROL BASE COMP CONTROL AJUSTING SPRING PAN SCREW M5 X 25 FLANGE BOLT M6 X 12 GOVERNOR SPRING THROTTLE RETURN SPRING GOVERNOR ROD FLANGE NUT M6 GOVERNOR ARM BOLT M6 GOVERNOR ARM Qty PGH455...

Page 45: ...H42160 2 1 PGH42160 2 2 PGH42160 PGH42160 2 4 PGH42160 2 5 PGS40003 PGH44104 Qty DESCRIPTION AIR CLEANER COV ER COMP AIR CLEANER ELEMENT FLANGE NUT M6 AIR CLEANER SEPARATOR AIR CLEANER SEAL AIR CLEANE...

Page 46: ...ator GPA Factory Part No Qty 1 1 1 6 2 Part No Description O BGG31005 BGG31520 BGG30212 BGS30007 BGS40003 1 2 5 3 4 5 5 5 5 MUFFLER STAY COMP FLANGE BOLT M8 X 16 MUFFLER COMP MUFF OUTER PROTECTOR COMP...

Page 47: ...BE D GPG4000 P 08 FUEL VALVE GPG4000 P 09 TUBE CLIP C GPG4000 P 10 FLANGE BOLT M6x25 GPG4000 P 11 Qty 1 1 1 1 2 4 4 4 2 1 1 1 BGH63575 BGH43602 BGH43582 BGH43625 BGS40009 RUBBER BGH20550 1 2 GPG4000 P...

Page 48: ...55 BGG53650 BGG50200 BGG50100 CON EARTH TERMINAL TROL PANEL COMP GPG4000 Q 04 120V 20A NEMA 5 20 Receptacle 120V 240V 30A NEMA L14 30R Receptacle GPG4000 Q 05 DC DC 12 AC CIRCUIT PROTECTOR V OUTPUT GP...

Page 49: ...1 BGG50068 2 CONTROL PANEL CASE GPG4000 R 03 3 1 GPA Parts No Factory Parts No 2 Equipment Parts excluded in LCT Engine Frame Comp ASSY 5 6 4 7 GPG4000 R 04 BGH43651 CARBON CANISTER 1 1 GPG4000 R 0 B...

Page 50: ...PG4000 S 04 GPG4000 S 05 GPG4000 S 06 GPG4000 S 07 GPD5000 S 08 GPG4000 S 09 GPG4000 S 10 GPG4000 S 11 GPG4000 S 12 GPD5000 S 13 GPD5000 S 14 GPG4000 S 15 GPD5000 S 16 GPG4000 S 17 GPG4000 S 18 GPG400...

Page 51: ...T 04 BGS42004 SHAFT 2 GPG6500 T 05 BGS20002 FLANGE NUT M8 2 GPD5000 T 06 BGG42102 HANDLE 2 GPG6500 T 07 BGS30014 FLANGE BOLT M8 40 2 GPG6500 T 08 BGS61005 RUBBER 2 GPG6500 T 09 BGS20002 FLANGE NUT M8...

Page 52: ...Distributed by Green Power America LLC www Green PowerAmerica com All copyright c is reserved by Green Power America LLC...

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