6000-Series Super Tugger
®
Cable Pullers
Greenlee Tools, Inc.
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
2
KEEP THIS MANUAL
Table of Contents
Description
The Greenlee Super Tugger
®
cable puller is intended to
be used to pull cable through conduit and in tray. The
Super Tugger will develop 28.9 kN (6500 lb) of pulling
force. See a Greenlee catalog for sheaves, pulling
rope, and other cable pulling accessories rated for use
with the Super Tugger to create an entire cable pulling
system.
No single manual can provide instructions for every
cable pulling application. This manual contains general
information for pulling cable. Illustrations of some typical
setups are also provided.
Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This instruction manual
and any markings on the tools provide information for
avoiding hazards and unsafe practices related to use of
this tool. Observe all of the safety information provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for the
Greenlee 6000-Series Super Tugger
®
cable pullers.
Keep this manual available to all personnel.
Replacement manuals are available upon request at no
charge at www.greenlee.com.
Description .................................................................... 2
Safety ............................................................................ 2
Purpose of this Manual ................................................. 2
Important Safety Instructions ..................................... 3-5
Grounding Instructions .................................................. 6
Identification .................................................................. 7
Specifications ................................................................ 7
Cable Pulling Glossary .................................................. 8
Cable Pulling Principles ............................................ 9-17
Cable Pulling Systems ............................................... 9
Pulling Theory .......................................................... 10
Cable Pulling Forces ........................................... 11-15
Tailing the Rope ....................................................... 16
Summary of Cable Pulling Principles....................... 17
Planning the Pull .......................................................... 17
Typical Setups ........................................................ 18-20
Setup and Operation .............................................. 21-22
Removing Cable .......................................................... 23
Dual Pulling ................................................................. 24
Maintenance ........................................................... 25-27
Troubleshooting ........................................................... 28
Exploded Views and Parts Lists ............................. 85-95
Wiring Diagrams ..................................................... 96-97
All specifications are nominal and may change as design
improvements occur. Greenlee Tools, Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.
Super Tugger is a registered trademark of Greenlee Tools, Inc.
Mobilgrease is a registered trademark of Mobil Oil Corporation.
