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Greenlee / A Textron Company 

3

 

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK410 Battery-powered Crimping Tool

IMPORTANT SAFETY INFORMATION

This symbol is used to call your attention to 

 hazards or unsafe practices which could result in 

an injury or property damage. The signal word, 

defined below, indicates the severity of the hazard. 

The message after the signal word provides infor-

mation for preventing or avoiding the hazard.

Hazards or unsafe practices which, if not avoided, 

MAY result in injury or property damage.

Hazards which, if not avoided, COULD result in 

severe injury or death.

Immediate hazards which, if not avoided, WILL 

result in severe injury or death.

SAFETY 

ALERT 

SYMBOL

Read and understand all of the 

instructions and safety information 

in this manual before operating or 

servicing this tool.
Failure to observe this warning 

could result in severe injury or death.

Skin injection hazard:
Do not use hands to check for 

oil leaks. High pressure oil easily 

punctures skin causing serious 

injury, gangrene, or death. If injured, 

seek medical help immediately to 

remove oil.

Wear eye protection when operating 

or servicing this tool. 
Failure to wear eye protection could 

result in serious eye injury from 

flying debris or hydraulic oil. 

Do not use solvents or flammable 

liquids to clean the crimping tool. 

Solvents or flammable liquids could 

ignite and cause serious injury or 

property damage.

An incomplete crimp can cause a fire.
•  Use proper die, connector, and cable combina-

tions. Improper combinations can result in an 

incomplete crimp.

•  The relief valve will sound to indicate a 

completed crimp. If you do not hear the sound of 

the relief valve, the crimp is not complete.

Failure to observe these warnings could result in 

severe injury or death.

Electric shock hazard:
This tool is not insulated. When 

using this unit near energized 

electrical lines, use proper personal 

protective equipment.
Failure to observe this warning could 

result in severe injury or death.

Summary of Contents for GATOR EK410

Page 1: ...947994 REV 11 2006 Greenlee Textron Inc 12 06 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool GATOR EK410 Battery powered Crimping Tool Serialnummer ...

Page 2: ...Die Selection 8 Connector Selection 8 Maintenance 9 Troubleshooting 9 Illustrations 10 11 Parts List 12 Description The EK410 Battery powered Crimping Tool is a hand held self contained crimping tool intended to crimp copper and aluminum cable with KC4 type dies Safety Safety is essential in the use and maintenance of Green lee tools and equipment This manual and any markings on the tool provide i...

Page 3: ...ath Skin injection hazard Do not use hands to check for oil leaks High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek medical help immediately to remove oil Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Do not use solvents or flammable liqui...

Page 4: ... in damp or wet environ ments however we recommend air drying the tool before use if it becomes soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteri...

Page 5: ...ttery Lock 5 Battery Cartridge 6 Trigger 7 Latch 8 LED Display Crimping Tool Length 356 mm 14 Width 60 mm 2 3 8 Depth 80 mm 3 1 8 Mass Weight with battery 1 6 kg 3 5 lb Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Hydraulic Oil Shell Tellus T 15 Crimping Capacities Maximum Crimping Force 35 kN 4 tons Average Crimping Time 4 seconds Average Crimps per Charge approximately 85 Battery Charging V...

Page 6: ... environ ments however we recommend air drying the tool before use if it becomes soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Pinch points Keep hands away from the crimping head when crimping Failure to observe this warning could result in severe injury or death Electric shock hazard This tool is not ...

Page 7: ... the retract button Pushing the retract button will result in the complete retraction of the ram An incomplete crimp can cause a fire Use proper die connector and cable combina tions Improper combinations can result in an incomplete crimp The relief valve will sound to indicate a completed crimp If you do not hear the sound of the relief valve the crimp is not complete Failure to observe these war...

Page 8: ...nector brands Catalog UPC Cable Color Number Number Size Code KA4 8 12222 8 AWG Blue KA4 6 12223 6 AWG Gray KA4 4 12225 4 AWG Green KA4 2 12226 2 AWG Pink KA4 1 12227 1 AWG Gold KA4 1 0 12228 1 0 AWG Tan KA4 2 0 12229 2 0 AWG Olive Catalog UPC Cable Color Number Number Size Code KC4 8 02075 8 AWG Red KC4 6 02076 6 AWG Blue KC4 4 02077 4 AWG Gray KC4 2 02078 2 AWG Brown KC4 1 02079 1 AWG Green KC4 ...

Page 9: ...the battery is holding its charge Tool is inoperative Dirt contaminants etc in ram area Clean tool of tool Crimping tool battery contacts Reform contacts damaged Tool components worn or damaged Return tool to an authorized Greenlee service center Dies stop during operation Oil level is low Return tool to an authorized Greenlee service center Air in hydraulic system Pull trigger and hold retract bu...

Page 10: ...pany 10 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 EK410 Battery powered Crimping Tool 7 8 9 90 91 92 17 101 94 93 95 96 100 99 98 97 102 141 10 11 146 12 15 144 143 147 142 148 145 141 140 140 Illustrations Main ...

Page 11: ... 61109 2988 USA 815 397 7070 EK410 Battery powered Crimping Tool Illustrations cont d Pump Housing Unit Relief Valve Unit and Piston Pump Assembly 56 54 53 52 55 50 30 31 32 33 34 35 36 37 38 39 51 123 122 121 120 50 70 71 72 73 74 76 78 75 79 Motor Assembly ...

Page 12: ...019740 Gear lube 1 5 g 1 78 50109332 Motor adapter 1 79 50018965 Motor electric 1 50018981 Head unit includes 90 102 90 50019210 Bolt shoulder 1 91 50019058 Disc 1 92 50019236 Spring 1 93 50034324 Retaining ring 4 94 50019198 Pin 2 95 50019295 Screw 1 96 50019678 Spring 2 97 50019031 Movable head 1 98 50019694 Pin 1 99 50019775 Screw 1 100 50019201 Ram adapter 1 101 50019040 Latch head 1 102 50019...

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