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Greenlee / A Textron Company 

4

 

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK410 Battery-powered Crimping Tool

IMPORTANT SAFETY INFORMATION

Note:  Keep all decals clean and legible, and replace 

when necessary.

Pinch points:
Keep hands away from the crimping 

head when crimping.
Failure to observe this warning could 

result in severe injury or death.

Do not dispose of batteries in a fire. They will vent 

fumes and may explode.
Failure to observe this warning could result in severe 

injury from harmful fumes or burns from flying 

debris.

Inspect tool and dies before use. Replace any 

worn or damaged parts. A damaged or improperly 

 assembled tool can break and strike nearby person-

nel. 
Failure to observe this warning could result in severe 

injury or death.

•  Do not operate the tool without dies. Damage to 

the ram or crimping head can result.

•  Do not operate with the crimping head open. 

Damage to the ram or seals can result.

•  This tool is not designed for continuous use. 

After 100 crimping cycles, allow the crimping 

tool to cool for 15 minutes.

•  Do not place the tool in a vise. The crimping tool 

is designed for hand-held operation.

•  This tool may be used in damp or wet environ-

ments; however, we recommend air-drying the 

tool before use if it becomes soaked.

•  Use this tool for the manufacturer’s intended 

purpose only.

Failure to observe these precautions may result in 

injury or property damage.

Do not allow anything to contact the battery 

terminals.
•  Do not immerse the batteries in liquid. Liquid 

may create a short circuit and damage the 

battery. If batteries are immersed, contact your 

service center for proper handling.

•  Do not place the battery into a pocket, tool 

pouch, or tool box with conductive objects. 

Conductive objects may create a short circuit 

and damage the battery.

•  Do not place a battery on moist ground or 

grass. Moisture may create a short circuit and 

damage the battery.

Failure to observe these precautions may result in 

injury or property damage.

•  Do not store the battery at more than 60 °C  

(140 °F). Damage to the battery can result.

•  Do not use another manufacturer’s charger. 

Other manufacturers’ chargers may overcharge 

and damage the battery.

•  Do not attempt to open the battery. It contains 

no user-serviceable parts.

Failure to observe these precautions may result in 

injury or property damage.

Do not perform any service or maintenance other 

than as described in this manual. Injury or damage 

to the tool may result.
Failure to observe this precaution may result in 

injury and property damage. 

Summary of Contents for GATOR EK410

Page 1: ...947994 REV 11 2006 Greenlee Textron Inc 12 06 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool GATOR EK410 Battery powered Crimping Tool Serialnummer ...

Page 2: ...Die Selection 8 Connector Selection 8 Maintenance 9 Troubleshooting 9 Illustrations 10 11 Parts List 12 Description The EK410 Battery powered Crimping Tool is a hand held self contained crimping tool intended to crimp copper and aluminum cable with KC4 type dies Safety Safety is essential in the use and maintenance of Green lee tools and equipment This manual and any markings on the tool provide i...

Page 3: ...ath Skin injection hazard Do not use hands to check for oil leaks High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek medical help immediately to remove oil Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Do not use solvents or flammable liqui...

Page 4: ... in damp or wet environ ments however we recommend air drying the tool before use if it becomes soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteri...

Page 5: ...ttery Lock 5 Battery Cartridge 6 Trigger 7 Latch 8 LED Display Crimping Tool Length 356 mm 14 Width 60 mm 2 3 8 Depth 80 mm 3 1 8 Mass Weight with battery 1 6 kg 3 5 lb Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Hydraulic Oil Shell Tellus T 15 Crimping Capacities Maximum Crimping Force 35 kN 4 tons Average Crimping Time 4 seconds Average Crimps per Charge approximately 85 Battery Charging V...

Page 6: ... environ ments however we recommend air drying the tool before use if it becomes soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Pinch points Keep hands away from the crimping head when crimping Failure to observe this warning could result in severe injury or death Electric shock hazard This tool is not ...

Page 7: ... the retract button Pushing the retract button will result in the complete retraction of the ram An incomplete crimp can cause a fire Use proper die connector and cable combina tions Improper combinations can result in an incomplete crimp The relief valve will sound to indicate a completed crimp If you do not hear the sound of the relief valve the crimp is not complete Failure to observe these war...

Page 8: ...nector brands Catalog UPC Cable Color Number Number Size Code KA4 8 12222 8 AWG Blue KA4 6 12223 6 AWG Gray KA4 4 12225 4 AWG Green KA4 2 12226 2 AWG Pink KA4 1 12227 1 AWG Gold KA4 1 0 12228 1 0 AWG Tan KA4 2 0 12229 2 0 AWG Olive Catalog UPC Cable Color Number Number Size Code KC4 8 02075 8 AWG Red KC4 6 02076 6 AWG Blue KC4 4 02077 4 AWG Gray KC4 2 02078 2 AWG Brown KC4 1 02079 1 AWG Green KC4 ...

Page 9: ...the battery is holding its charge Tool is inoperative Dirt contaminants etc in ram area Clean tool of tool Crimping tool battery contacts Reform contacts damaged Tool components worn or damaged Return tool to an authorized Greenlee service center Dies stop during operation Oil level is low Return tool to an authorized Greenlee service center Air in hydraulic system Pull trigger and hold retract bu...

Page 10: ...pany 10 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 EK410 Battery powered Crimping Tool 7 8 9 90 91 92 17 101 94 93 95 96 100 99 98 97 102 141 10 11 146 12 15 144 143 147 142 148 145 141 140 140 Illustrations Main ...

Page 11: ... 61109 2988 USA 815 397 7070 EK410 Battery powered Crimping Tool Illustrations cont d Pump Housing Unit Relief Valve Unit and Piston Pump Assembly 56 54 53 52 55 50 30 31 32 33 34 35 36 37 38 39 51 123 122 121 120 50 70 71 72 73 74 76 78 75 79 Motor Assembly ...

Page 12: ...019740 Gear lube 1 5 g 1 78 50109332 Motor adapter 1 79 50018965 Motor electric 1 50018981 Head unit includes 90 102 90 50019210 Bolt shoulder 1 91 50019058 Disc 1 92 50019236 Spring 1 93 50034324 Retaining ring 4 94 50019198 Pin 2 95 50019295 Screw 1 96 50019678 Spring 2 97 50019031 Movable head 1 98 50019694 Pin 1 99 50019775 Screw 1 100 50019201 Ram adapter 1 101 50019040 Latch head 1 102 50019...

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