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Greenlee / A Textron Company

13

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

960 PS Series Hydraulic Power Pumps

Parts List

Key

Part No.

Description

Qty

A

501 8236.6

Block unit, pump (includes items 1 and 3–41) ................................... 1

C

502 0721.0

Cord unit, PS power and enclosure with 15-amp plug
(includes items 52–65) ...................................................................... 1

D

501 8477.6

Cord unit, PSL power and enclosure with 20-amp plug
(includes items 52–65 and 89) .......................................................... 1

E

501 5644.6

Single-action valve for -SA series pumps .......................................... 1

F

Twin-action valve for -TA series pumps ............................................ 1
Subplate for TA valve ........................................................................ 1

1

500 6067.8

Valve unit, high pressure relief .......................................................... 1

2

501 7766.4

Valve unit, low pressure relief ........................................................... 1

3

501 8194.7

Plate, pump mounting ....................................................................... 1

4

500 3493.6

Pin, seal, .125 x .500 ......................................................................... 1

5

501 8871.2

Spacer, .790 x 1.62 x .187 ................................................................ 1

6

501 1855.2

Race, outer ........................................................................................ 1

7

501 1862.5

Plug, plunger, high pressure ............................................................. 1

8

501 9060.1

Plunger, high pressure ...................................................................... 1

9

501 9059.8

Bushing, plunger, high pressure ....................................................... 1

10

502 0424.6

Block, intake ...................................................................................... 1

11

501 4861.3 **

Plate, pump ....................................................................................... 1

12

501 4862.1 **

Key, square, .125 x .375 ................................................................... 1

13

501 4876.1

Shaft, eccentric .................................................................................. 1

14

501 7130.5 **

Plate, top ........................................................................................... 1

15

501 7131.3 **

Plate, bottom ..................................................................................... 1

16

501 7135.6 **

Vane, pump ....................................................................................... 4

17

501 7136.4 **

Rotor .................................................................................................. 1

18

501 7467.3

Dowel, hollow .................................................................................... 1

19

501 8195.5

Plunger, check valve ......................................................................... 1

20

501 8237.4

Block, pump ....................................................................................... 1

22

500 6111.9 *

Spring, compression, .219 x .281 x .875 ........................................... 1

23

501 4865.6 *

Spring, compression, .225 x .281 x .656 ........................................... 1

24

502 1175.7

Screen, intake ................................................................................... 1

25

905 0014.8 *

O-ring, 5/8 x 3/4 x 1/16 ...................................................................... 1

26

905 0436.4 *

Ball, steel, 9/32 diameter ................................................................... 2

28

905 0677.4 *

Ball, steel, 5/32 diameter ................................................................... 1

29

905 0681.2 *

Ball, steel, 3/8 diameter ..................................................................... 1

30

905 1526.9

Washer, lock, .172 x .267 x .045 spring ............................................ 4

32

502 2611.8

Roller, .125 x .750 Torrington (set of 30 rollers) ................................ 1

33

905 1524.2 *

O-ring, 1/2 x 5/8 x 1/16 ...................................................................... 1

34

905 0989.7

Bearing, ball, .787 x 2.04 x .590 ........................................................ 1

35

905 0994.3

Screw, cap, #8–32 x 1.25 socket head ............................................. 4

36

905 1111.5

Screw, set, 7/16–20 x .500 socket head ........................................... 1

37

905 2817.4 *

O-ring, 7/16 x 9/16 x 1/16 .................................................................. 1

38

905 1241.3

Screw, set, #10–32 x .187 socket flat point ....................................... 1

39

905 1471.8

Screw, cap, #10–32 x .875 socket head ........................................... 6

40

905 1472.6

Pin, dowel, .250 x .750 ...................................................................... 2

41

905 1473.4

Bearing, ball, .984 x 2.04 x .590 ........................................................ 1

52

503 2363.6

Switch unit, pendant (includes items 94 – 98) ................................... 1

53

918 5117.3

Connector, two screw ........................................................................ 2

54

905 3194.9

Screw, self-tapping, #10–16 x .250 Phillips head .............................. 1

55

918 5287.0

Terminal, flanged fork ........................................................................ 2

56

918 5757.0

Terminal, locking fork ........................................................................ 3

57

905 0633.2

Nut, hex, #8-32 .................................................................................. 2

960-SA-PS consists of A, C, E, 2, 66–86, and 92

Summary of Contents for 960-PS

Page 1: ...Greenlee Textron IM 1007 REV 15 12 02 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool 960 PS Series Hydraulic Power Pumps Beg...

Page 2: ...lly powered two stage pumps that develop a maximum of 689 5 bar 10 000 psi The pumps are intended to provide hydraulic power for an accessory with a single acting ram hydraulic cylinder such as a Gree...

Page 3: ...can develop which can cause a component failure Nearby personnel can be injured by flying components and hydraulic oil Failure to observe this warning will result in severe injury or death Do not use...

Page 4: ...tings for wear or damage Replace worn damaged or missing components with Greenlee replacement parts Worn or damaged components can fail resulting in injury Failure to observe this warning can result i...

Page 5: ...13 7 bar to 689 5 bar 6000 psi to 10 000 psi intermittent use this limitation is for motor protection only Power Source 115 VAC 60 Hz Dimensions Length 30 5 cm 12 Width 26 75 cm 10 5 Height 65 cm 25 5...

Page 6: ...ngs can result in severe injury or death This tool must be grounded In the event of a malfunc tion or breakdown an electrical ground provides a path of least resistance for the electric current This p...

Page 7: ...with a NEMA 6 15 plug Solid state relay Part No 918 6403 8 motor switch and all other components are suitable for 230 volt operation Note Greenlee will not be held liable for injuries or damage resul...

Page 8: ...9 5 bar 10 000 psi If this happens shut off the pump and turn the valve lever clockwise to release the hydraulic pressure 1 Move release valve lever clockwise 2 Check reservoir oil level The oil level...

Page 9: ...aulic cylinder of the accessory to a full stroke and repeat several times Stop pump and rotate valve clockwise to retract ram As the ram retracts the oil in the hose will return to the reservoir in th...

Page 10: ...ief valve Replace valve 2 Faulty low pressure system Repair low pressure system Purchase Vane Repair Kit Refer to the repair kits at the end of the parts list Pump develops substantial Low pressure sy...

Page 11: ...IL 61109 2988 USA 815 397 7070 960 PS Series Hydraulic Power Pumps Illustration 22 37 26 20 4 25 19 40 1 B A B B 2 SECTION BB 38 28 4 23 36 29 26 7 33 9 8 22 41 13 3 34 5 32 6 35 30 10 24 18 15 12 17...

Page 12: ...D 22 59 960 SERIES 76 74 66 77 75 A 67 56 54 64 53 62 61 69 81 83 82 84 94 52 59 60 63 57 58 65 55 56 BLACK BLACK WHITE 2 3 WHITE GREEN 1 4 72 70 80 92 1 8 ALLEN WRENCH Item 92 is threaded onto Item...

Page 13: ...35 6 Vane pump 4 17 501 7136 4 Rotor 1 18 501 7467 3 Dowel hollow 1 19 501 8195 5 Plunger check valve 1 20 501 8237 4 Block pump 1 22 500 6111 9 Spring compression 219 x 281 x 875 1 23 501 4865 6 Spri...

Page 14: ...1269 3 Screw set 1 4 20 x 250 socket head 1 81 905 1428 9 Caster swivel 4 82 905 2836 0 Washer shakeproof 3 8 8 83 905 1434 3 Washer flat 13 32 x 13 16 x 1 16 4 84 905 1435 1 Nut hex 3 8 16 4 85 Motor...

Page 15: ...6 0 5KC48SG573T Motor 1 918 5466 0 5KC48SG952T Motor 1 918 5701 5 111A277P1 Capacitor 1 918 5356 7 111B277AAP1 Cover cap 1 918 5726 0 114A882AAG7 Fan 1 918 5361 3 114C922AAP1 Canopy cover fan 1 Greenl...

Page 16: ...ick 3 8 2 9 905 0505 0 Washer lock 5 16 x 9 16 x 1 16 2 10 905 0714 2 Ball steel 7 16 1 11 905 0747 9 Ring backup 3 8 x 9 16 1 12 905 1172 7 Screw hex head cap 5 16 24 x 1 1 2 2 13 905 0431 3 Knob 1 K...

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