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15

Sequence of Operation

Control Center

1. Turn the fan switch to the “on” position (If summer/off/winter switch is used, turn to “winter” position).

2. Damper actuator is energized (Optional).

3. Supply Starter is energized. Supply fan runs. If an exhaust fan is included, it must run before the supply fan.

4. Turn the heater switch “on” (if using a separate switch from fan). 

• If an off delay timer is included (1 to 120 minutes), the fan will continue to run after the switch is turned off.  

• If freeze protection is included, a timer (1 to 5 minutes) and a discharge temperature sensor are included. The

unit must heat up to the discharge sensor’s setting before the timer runs out or the supply fan will shut down.

Heater

5.  Open all manual gas valves.

6.  High temperature limit is normally closed (automatic reset).

7. Optional inlet air sensor contact is closed (normally open).

8. If the temp control system senses that the discharge temperature is below the set point of the temperature 

selector, the system will energize the ignition control.

Note:  If the discharge is above the set point, the heater will not run.

9. When the ignition control is energized, sparking will start at the pilot. At the same time the first operator (pilot 

gas) of the gas valve allows gas to flow to the pilot burner. In a few seconds the pilot should be established 
and proven. This will stop the sparking and open the second operator (main gas) of the gas valve, allowing gas 
to flow to the main burner.

Natural Gas 

- If the pilot is not established and proven after 70 seconds, the ignition controller will pause for 5 

minutes with the gas valve closed and no spark and restart the ignition sequence again. After going through 
this trial/wait sequence 3 times, the control will wait an additional 1 hour and repeat the process again (if 
necessary).

LP Gas

- If the pilot is not established and proven after 70 seconds, the ignition control will lockout. The pilot 

gas valve will close and sparking will stop. The system will not attempt to light until the power to the heater is 
turned off and back on.

10A. Elect Mod: The maxitrol system will then modulate the main burner gas from 100% down to 40% as needed. 

If the burner remains on low fire for an short amount of time, the heater will be shut off and restarted as 
necessary.

10B. Staged: The stage control will energize the stages as necessary to maintain the discharge setting or satisfy 

the room thermostat. For example a 3 stage discharge control with two furnaces will fire the first furnace at 
50% (stage 1) when there is a call for heat. If the discharge setting is not satisfied, the first furnace will then fire
at 100% (stage 2). If still not satisfied, the second furnace will also fire at 100% (stage 3). When the discharge 
temperature approaches the set point, the stages de-energize in reverse order. The first stage will stay on until 

the discharge temperature is reached.

Settings for Staged Discharge Temperature Controls

The furnace stage controls are located in the
control center. For units with room thermostats
these controls are not included. They are modular
controls that plug into each other. The discharge
temperature setting is located on the control
furthest left. The stage differential settings are
preset at the factory and should not need
adjustment. See the literature provided with the
controls for further information.

Typical 4-Stage Discharge Temperature Control

Summary of Contents for IG-100

Page 1: ...t exchanger failure do not locate any gas fired units in areas where chlorinated halogenated or acid vapors are present in the atmosphere This manual is the property of the owner and is required for f...

Page 2: ...for both obvious and hidden damage If damage is found record all necessary information on the bill of lading and file a claim with the final carrier Check to be sure that all parts of the shipment in...

Page 3: ...apter is only a guide and is not intended to be used as support for the ductwork 3 Before beginning this installation Make sure that there is room to access the unit from all sides The inlet must be l...

Page 4: ...d down stream where there is good air mixture and where it is away from dead spots in the ductwork Sometimes this can only be done through trial and error Too far from the unit may cause delay problem...

Page 5: ...to lag in place Prepunched holes are provided Locate extension so the tall louvered side is over the exhaust opening as shown in illustration Step 4 Install Ductwork Exhaust Exhaust ductwork must be...

Page 6: ...xhaust fan prior to the supply unit will allow for easier installation of options Step 7 Install Supply Unit Use a crane and a spreader bar hooked to the factory lifting lugs as shown in the diagram t...

Page 7: ...used as support for the ductwork Before beginning this installation Make sure that there is room to access the unit from all sides The inlet must be located at least 10 feet away from any exhaust ven...

Page 8: ...furnace is turned on and the gas controls are calling for heat For units with combination extension 1 Wire power lead for CUBE through side breather tube 2 The power lead should be of sufficient lengt...

Page 9: ...Provides proper fusing for supply and exhaust fan motor 4 Motor Starters 120 Volt magnetic contacts for starting motors comes standard with electronic overload Can be provided with auxiliary contacts...

Page 10: ...e method in the ductwork away from the blower Other methods can be used but should be proven and accurate To adjust the air volume change the fan rpm or the system static See Trouble Shooting section...

Page 11: ...ace damper motor System static pressure too high Improve ductwork to eliminate losses using good duct practices Blower speed too low Check for correct drives and rpm with catalog data Dampers or regis...

Page 12: ...out of either side of the unit If washable filters are installed they can be washed in warm soapy water An adhesive spray can be applied to increase filter efficiency If disposable filters are install...

Page 13: ...commendations Furnace Maintenance The following procedure should be completed before every heating season by a qualified service person 1 Remove and inspect burner Check burner ports and burner mixing...

Page 14: ...Replace transformer Check wiring to transformer Is combination gas control on Is limit control tripped Is gas supply valve open Is there sparking at pilot Is there gas to pilot Is the spark gap corre...

Page 15: ...lve closed and no spark and restart the ignition sequence again After going through this trial wait sequence 3 times the control will wait an additional 1 hour and repeat the process again if necessar...

Page 16: ...ssure regulator safety shut off valves pilot regulator and manual shut off knob For staged control this valve also controls 50 and or 100 fire 6 Modulating Valve Modulates gas to main burner for prope...

Page 17: ...setting If the outside air is below 55 F place a jumper wire from terminal 3 to terminal 4 on the amplifier If there is a room override stat remove the wire from terminal 14 on the amplifier and isol...

Page 18: ...Uses Housing 3 See CUBE literature for complete dimensions and weights of CUBE fan Minimum Distances Required per NFPA 96 FPE Model CUBE Sizes A B C D E 102 98 100 120 130 41 5 20 0 26 5 23 63 24 12 1...

Page 19: ...Optional V Bank Filters Optional Motorized Intake Damper Optional Recirc Damper Recommended Roof Opening Roof Curb O D Supply Duct H Roof Curb O D w Recirc M Optional Return Duct Furnace Supply Return...

Page 20: ...Height 2 Optional Recirc Damper Roof Curb O D w Recirc M Optional Return Duct Furnace Supply Return Duct Locations Roof Roof Curb Rec Supply Rec Return Input Duct Duct H M Curb O D O D w Recirc Roof...

Page 21: ...ly Duct H Lifting Lugs Unit Dimensions F Curb Height 2 1 2 G Curb Height 2 Optional Recirc Damper Roof Curb O D w Recirc Optional Return Duct Furnace Supply Return Duct Locations Roof Roof Curb Supply...

Page 22: ...Optional Motorized Intake Damper E Gas Connection G Lifting Lugs Lifting Lugs F D Optional V Bank Filters Optional Recirc Damper Roof Curb O D Recommended Roof Opening Roof Curb O D w Recirc M Option...

Page 23: ...ting Lugs 18 F 48 1 2 Gas Connections Lifting Lugs Lifting Lugs For IG 500 5 Dim IG 500 IG 600 IG 800 J 24 24 24 K 13 11 1 2 8 1 4 L 27 1 2 32 1 2 38 3 4 F Curb Height 2 1 2 G Curb Height 2 Unit Dimen...

Page 24: ...k Filters Optional Motorized Intake Damper Lifting Lugs 18 F 48 1 2 3 Gas Connections Lifting Lugs Lifting Lugs Unit Dimensions F Curb Height 2 1 2 G Curb Height 2 Optional Recirc Damper Furnace Roof...

Page 25: ...gs Lifting Lugs Optional Motorized Intake Damper E F 10 Foot Min Recommended Roof Opening Roof Curb O D Supply Duct H Exhaust Duct J K L Furnace Supply Roof Recommended Input Duct H J K L Curb O D Roo...

Page 26: ...imensions meet minimums required by NFPA 96 8 minimum curb height must be used G Curb Height 6 Gas Connections Lifting Lugs Lifting Lugs 60 1 2 24 Min 53 Min See CUBE literature for recommended exhaus...

Page 27: ...recommended exhaust duct sizes Furnace Supply Roof Recommended Input Duct Curb O D Roof Opening 500 800 24 x 40 50 1 2 x 108 1 2 47 x 105 Roof Curb Dimensions Roof Curb O D Supply Duct 26 Exhaust Duct...

Page 28: ...late Information Model ___________________________________________ Volts ___________ Hertz __________ Phase __________ Amps __________________ Mark ___________________ Supply hp _____________ Exhaust...

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