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8

Downblast Centrifugal Roof Exhaust Fans

Belt/Bearing Maintenance GB Unit

  1.  Belts tend to stretch after a period of time. They 

should be checked periodically for wear and 
tightness. When replacing belts, use the same type 
as supplied with the unit.

  2.  Matched belts should always be used on units with 

multi-groove pulleys.

  3.  For belt replacement, loosen the tensioning device 

enough to allow removal of the belt by hand.

  4.  Once installed, adjust belts as shown in 

“Pre-Starting Checks.”

  5.  Shaft bearings can be classified in two 

groups: relubricating and non-relubricating. All 
non-relubricating bearings on model GB fans are 
factory lubricated and require no further lubrication 
under normal use (between -20º to 180ºF 

(-29º to 

82ºC)

 in a relatively clean environment).

  6.  On GB belt driven fans, the standard cast pillow 

block bearings are factory lubricated and are 
provided with external grease fittings. Annual 
lubrication is recommended, or more frequently 
if needed (See Table 2). Do not over-grease. Use 
only one or two shots of lubricant with a hand 
gun. Maximum hand gun rating is 40 psi. Rotate 
bearings during lubrication where good safety 
practice permits. Caution should be employed to 
prevent over packing or contamination.

  7.  Grease fittings should be wiped clean. The unit 

should be in operation while lubricating. Extreme 
care should be used around moving parts.

  8.  Grease should be pumped in very slowly until a 

slight bead forms around the seal. A high grade 
lithium base grease should be used. (See Table 3)

  9.  To ensure tightness, check pulley setscrews. Proper 

keys must be in keyways.

10.  Fan RPM should not be readjusted. Only use 

pulleys of identical size and type when replacing 
pulleys.

Table 3: Grease Manufacturers

Manufacturer 

Grease (NLGI #2)

U.S. Electric Motors

Grease No. 83343

Chevron U.S.A. Inc

Chevron SRI Grease #2

Mobil Oil Corporation

Mobilith

Mobil 532

Texaco, Inc.

Premium BRB #2

Texaco Multifak #2

Amoco Oil Co.

Rykon Premium #2

Exxon

Unirex N2

Shell

B Shell Alvania #2

Table 2: Suggested Fan Bearing Greasing Intervals

Interval

(months)

Type of Service

1 to 3

Heavy duty in dirty, dusty locations; high ambient 
temperatures; moisture laden atmosphere; vibration.

3 to 6

12 to 24 hours per day, heavy duty, or if moisture is 
present

6 to 12

8 to 16 hours per day in clean, relatively dry 
atmosphere

12 to 18

Infrequent operation or light duty in clean atmosphere

Fan Inlet Connections

In order to assure proper fan performance, caution must be exercised in fan placement and connection to the ventilation 
system. Obstructions, transitions, poorly designed elbows, improperly selected dampers, etc. can cause reduced 
performance, excessive noise and increased mechanical stress. For performance to be as published, the system must 
provide uniform and stable airflow into the fan.

Dampers must open fully. 
Use motorized dampers in 
low airflow applications to 
reduce losses.

Avoid sharp turns or 
entrance conditions which 
cause uneven flow. Use 
turning vanes in elbows to 
reduce adverse effects.

Provide uniform airflow 
at fan inlet to assure 
optimum performance.

Provide uniform airflow at fan inlet and through 
the damper to assure optimum performance. 
The curb cap should be three wheel diameters 
from the radius. Use turning vanes in duct when 
possible.

Poor

Good

Poor

Good

11.  During the first few months of operation, check 

bearing setscrews periodically to ensure tightness.

12.  If unit is to be left idle for an extended period, 

remove belts and store in a cool, dry place to avoid 
premature belt failure.

Recommended Relubrication  
Frequency in Months

NOTE: If unusual environment conditions exist (extreme 
temperature, moisture or contaminants) more frequent 
lubrication is required.

A good quality lithium base grease, conforming to NLGI 
Grade 2 consistency, such as those listed here may be 
used.

®

Summary of Contents for G 060

Page 1: ... the National Electrical Code NEC and the National Fire Protection Agency NFPA where applicable Follow the Canadian Electrical Code CEC in Canada 2 The rotation of the wheel is critical It must be free to rotate without striking or rubbing any stationary objects 3 Motor must be securely and adequately grounded 4 Do not spin fan wheel faster than max cataloged fan RPM Adjustments to fan speed signi...

Page 2: ...the bill of lading Handling G Direct Drive Lift unit on to the roof utilizing hooks under the lip of the shroud Evenly space the hooks around the shroud using a minimum of four lifting straps Use a spreader bar to ensure the straps do not come in contact with the unit see Figure 1 Figure 2 4 Drive Frame Lifting Points 2 Bearing Plate Lifting Points Hook With Safety Latch Supplied by others Figure ...

Page 3: ...from leaking into the fan The fan should be elevated on an adequate number of wooden blocks so that it is above water and snow levels and has enough blocking to prevent it from settling into soft ground Locate parts far enough apart to permit air circulation sunlight and space for periodic inspection To minimize water accumulation place all fan parts on blocking supports so that rain water will ru...

Page 4: ... 5 Secure fan to curb using a minimum of eight lag screws metal screws or the suitable fasteners Shims may be required depending upon curb installation and roofing material Note Severe duty applications may require additional fasteners 6 Verify power line wiring is de energized before connecting fan motor to power source 7 Connect power supply wiring to the motor as indicated on the motor nameplate...

Page 5: ...200 200HP 30 762 18 457 20 521 138 63 GB 220 220HP 240 240HP 34 864 24 610 26 673 158 72 GB 260 40 1016 30 762 32 826 305 138 GB 300 300HP 40 1016 30 762 32 826 320 145 GB 330 46 1168 36 914 38 978 385 175 GB 360 360HP 46 1168 36 914 38 978 403 183 GB 420 52 1321 42 1067 44 1130 495 225 GB 480 52 1321 48 1219 50 1283 623 283 GB 500 64 1626 54 1372 56 1435 687 312 GB 540 64 1626 54 1372 56 1435 748...

Page 6: ...10 GB 180 240 3 8 10 GB 260 540 1 2 13 Pre Starting Checks 1 Check all fasteners and set screws for tightness The wheel should rotate freely and be aligned as shown in Figure 7 below 2 Wheel position is preset and the unit is test run at the factory Movement may occur during shipment and realignment may be necessary 3 Only G unit Centering height alignment can be accomplished by loosening the set ...

Page 7: ...Inspection Inspection of the fan should be conducted at the first 30 minute and 24 hour intervals of satisfactory operation 30 Minute Interval Inspect bolts setscrews and motor mounting bolts Adjust and tighten as necessary 24 Hour Interval Check all internal components On GB unit only inspect belt alignment and tension Adjust and tighten as necessary Maintenance G GB Installation and maintenance a...

Page 8: ...S A Inc Chevron SRI Grease 2 Mobil Oil Corporation Mobilith Mobil 532 Texaco Inc Premium BRB 2 Texaco Multifak 2 Amoco Oil Co Rykon Premium 2 Exxon Unirex N2 Shell B Shell Alvania 2 Table 2 Suggested Fan Bearing Greasing Intervals Interval months Type of Service 1 to 3 Heavy duty in dirty dusty locations high ambient temperatures moisture laden atmosphere vibration 3 to 6 12 to 24 hours per day he...

Page 9: ...ypass dampers Check filters and access doors Fan does not operate Electrical supply Check fuses circuit breakers Check for switches off Check for correct supply voltage Drive Check for broken belts Tighten loose pulleys Motor Assure motor is correct horsepower and not tripping overload protector Motor overloads or overheats Lubrication Check for excessive or insufficient grease in the bearing Mechan...

Page 10: ..._____ _________________________________________________ Date ___________________Time _____________ AM PM Notes ___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ Date ___________________Time _____________ AM PM Notes ________________________________________...

Page 11: ...y Drive Frame Assembly Conduit Chase Shock Mounts Shroud Vertical Support Bearings G Direct Drive Centrifugal Roof Exhaust Fan GB Belt Drive Centrifugal Roof Exhaust Fan Parts List NOTE Each fan bears a manufacturer s nameplate with model number and serial number embossed This information will assist the local representative and the factory in providing service and replacement parts Before taking ...

Page 12: ...ry under Warranties Greenheck Centrifugal Roof Downblast Exhaust Fan catalog provides additional information describing the equipment fan performance available accessories and specification data Phone 715 359 6171 Fax 715 355 2399 Parts 800 355 5354 E mail gfcinfo greenheck com Website www greenheck com Our Commitment AMCA Publication 410 96 Safety Practices for Users and Installers of Industrial a...

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