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Vektor ERS-MD Energy Recovery Plenum Laboratory Exhaust

Routine Maintenance

CAUTION

Use caution when removing access panels or other 
unit components, especially while standing on a 
ladder or other potentially unsteady base. Access 
panels and unit components can be heavy and 
serious injury may occur.

Once the unit has been put into operation, a routine 
maintenance program should be set up to preserve 
reliability and performance. Items to be included in 
this program are:

  •   Internal Filter

 

Check for cleanliness. Replace if required.

  •   Door Seal

 

Check if intact and pliable.

  •   Coil Maintenance

 

Check for cleanliness (coil and drain pan).

  •   Winterizing Coils

 

Drain. Fill with antifreeze. Drain.

Coil Maintenance:

Cleaning

Coils should be kept clean to maintain maximum 
performance. For operation at its highest efficiency, 
the coil should be cleaned often during periods 
of high cooling demand or when dirty conditions 
prevail. Power should be disconnected and locked 
out and motors should be covered to insure that no 
moisture penetrates into the windings causing motor 
failure if applicable. Remove large debris from the 
coils and straighten fins before cleaning. Clean coils 
with cold water and detergent or with one of the 
commercially available chemical coil cleaners. Rinse 
coils thoroughly after cleaning. For coils with fragile 
fins or high fin density, foaming chemical sprays and 
washes air available. Many coil cleaners contain 
harsh chemicals, so they must be used with caution 
by qualified personnel only. Care must be taken not 
to damage the coils. 

FINS ARE SHARP!

 Use caution 

when working with coils.

Fin Straightening

Coil fins may have been bent during shipping or 
servicing, and should be straightened to maintain 
maximum heat transfer. Reduction of the effective 
coil surface will correspondingly reduce coil capacity. 
Always check fin appearance after any handling of the 
coil and after any servicing is done near the coils. Fin 
combs are sized according to number of fins per inch 
of the coil. For relatively small bends that require only 
minor repair, other tools may be used to evenly space 
the fins. Be careful not to damage the coils.

Winterizing Coils

During any extended down time, all water should 
be drained from the coil. The coil should then be 
thoroughly flushed with a glycol solution to prevent 
freeze damage.

Filters

Filters upstream of the coil should be checked 
regularly for dirtiness and clogging. If the filters are 
dirty, they should be replaced. It is important that the 
coils stay clean to maintain maximum heat transfer 
capability.

Drain Pan

Drain pans may contain moisture; therefore, algae and 
other organisms will grow due to airborne spores and 
bacteria. Scheduled cleaning is necessary to prevent 
build-up from clogging the drain. Drain pans should 
also be kept clean to prevent growth of bacteria and 
the spread of disease.

CAUTION

Do not use acidic chemical coil cleaners. Do not use 
alkaline chemical coil cleaners that, after mixing, 
have a ph value greater than 8.5 without also using 
an aluminum corrosion inhibitor in the cleaning 
solution. Failure to follow these guidelines or the 
manufacturer’s instructions for use of cleaning 
chemicals could result in damage to the unit.

WARNING

Biological Hazard! All drain pans and coils should 
be cleaned on a regular schedule by qualified 
personnel to prevent the growth of bacteria.

Summary of Contents for ERS-MD

Page 1: ...oving parts as well as other potential hazards Other considerations may be required if high winds or seismic activity are present If more information is needed contact a licensed professional engineer before moving forward 1 Follow all local electrical and safety codes as well as the National Electrical Code NEC the National Fire Protection Agency NFPA where applicable Follow the Canadian Electric...

Page 2: ...For hard to reach internal surfaces or for occasional use consider using Tectyl 511M Rust Preventive or WD 40 or the equivalent Receiving Upon receiving the product check to make sure all items are accounted for by referencing the bill of lading to ensure all items were received Inspect each crate for shipping damage before accepting delivery Notify the carrier if any damage is noticed The carrier...

Page 3: ...d be used to identify and assemble the complete system Assembling systems with different identification tags can cause reductions in the fan s performance General Information To ensure a successful installation the instructions in this manual should be read and adhered to Failure to comply with proper installation procedures may void the warranty Pre Installation Checks Prior to fully assembling a...

Page 4: ...g to desired location 7 Never lift units in windy conditions 8 Preparation of curb and roof openings should be completed prior to lifting unit to the roof Verify the curb has the gasket seal on the top surface 9 Do not use fork lifts for handling unit Cabinet Size Cabinet Height Weight lbs 020 075 3700 090 4500 030 075 4300 090 4900 040 075 5400 090 6100 060 075 6900 090 7800 110 8300 Weights show...

Page 5: ...5 DRAIN LIFT LUG QTY 8 S S ISOLATION DAMPER Coil Coil Optional External Piping by others Service Doors Internal Pipe Chase Side or Bottom Intake Opening Lift Bracket Optional Internal Piping by others under Vektor fans Bypass Weatherhood s Vektor bypass air plenum optional mounting locations shown Filters Coil Coil Coil Service Doors Coil Service Clearance Coil Service Clearance Clearance Clearanc...

Page 6: ...the hardware kit attach the unit sections by bolting together frame extrusion from the inside Tighten the bolt washer assemblies to the top and both sides of the joining sections Start on the lower sides and work towards the top As the bolts are tightened the plenum sections will draw together Use anti seize gel to prevent galling welding of all stainless steel fasteners If necessary pull the unit...

Page 7: ...Contractor Installed Ductwork Energy Recovery Cabinet Energy Recovery Cabinet Roof Deck Curb Curb Roof Deck RECOMMENDED DUCT INSTALLATION FOR VEKTOR ENERGY RECOVERY VERTICAL INLETS NOTE ALL DUCT WORK AND HARDWARE SUPPLIED BY OTHERS CAULK AND OR GASKETING MATERIAL SHOULD BE USED TO SEAL DUCT TO VEKTOR ERS CABINET Contractor Installed Ductwork Contr actor Installed Ductwork Duct Connections Installa...

Page 8: ...ses steel toe boots and gloves are recommended during the installation and maintenance of the coil All field piping must be self supporting System piping should be flexible enough to allow for the thermal expansion and contraction of the coil Water Coil Installation Recommendations 1 Piping should be in accordance with accepted industry standards Always use a back up wrench on the coil connections...

Page 9: ... are located only in the coil plenum section Access is needed from both sides of the plenum to change all the filters Unit may have either 2 inch MERV 8 filters or 4 inch MERV 11 filters depending on the application requirements Use equivalent MERV rating filters when replacing Change the filters regularly Pressure drop readings can be used to determine when a filter should be replaced Prefilters ...

Page 10: ...es the pressure across the filter section Periodic inspection is necessary to determine whether filters need to be replaced Vapor Tight Lights Vapor tight lights provide light to each of the compartments in the energy recovery plenum The lights are wired to a junction box mounted on the outside of the unit The switch requires a separate power source to allow for power to the lights when the unit m...

Page 11: ...en working with coils Fin Straightening Coil fins may have been bent during shipping or servicing and should be straightened to maintain maximum heat transfer Reduction of the effective coil surface will correspondingly reduce coil capacity Always check fin appearance after any handling of the coil and after any servicing is done near the coils Fin combs are sized according to number of fins per i...

Page 12: ...over of Part 474118 Service Coil Change Out Procedure Coils can only be pulled out through the side of the plenum cabinet Side panels which are nearest to the coil can be removed if the coil needs to be replaced Size 020 ERS plenums only have a single coil and do not require coil removal clearances on both sides If necessary both coils can be removed through the same side of the plenum housing Thi...

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