Green Technik CIP 1000 Operation And Maintenance Manual Download

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Page 1

IST OF CONTENTS

FOREWORD

Machine data plate

Page 2

How to use and preserve this User's Handbook

Page 3

Safety warning

Page 3

Intended conditions of use

Page 5

Prohibited conditions of use

Page 6

Personnel training

Page 7

Safety equipment: checking and setting

Page 8

Other possible hazards and emergency conditions

Page 8

Machine technical description

Page 10

Controls and stops

Page 11

Instructions for use, calibration and set-up of the machine

Page 12

Machine handling

Page 14

Maintenance instructions

Page 15

Instructions for routine repairs

Page 16

Spare parts

Page 18

MAINTENANCE MEMORANDUM

Page 24

GUARANTEE RULES AND CONDITIONS

Page 25

SECTION A: GENERAL INFORMATION

SECTION B: INSTRUCTIONS FOR THE MACHINE USE

SECTION C: EXPLOSION ENGINE USER'S HANDBOOK

SECTION D: MAINTENANCE AND REPAIR

FOR USING THE MACHINE IN SAFETY

FINAL DISMANTLING

Page 23

CIP1000 User's Handbook

Summary of Contents for CIP 1000

Page 1: ...n technik com By GREEN PRODUZIONE s r l Via Mons Vigolungo 2 12040 VEZZA D ALBA R AZIENDA CON SISTEMA QUALITÀ CERTIFICATO UNI EN ISO 9001 2008 PROFESSIONAL CHIPPER OPERATION AND MAINTENANCE HANDBOOK CAUTION Befor using the machine carefully read this Handbook ...

Page 2: ...nik Please read carefully and comply with the instructions included in this Use and Maintenance Handbook in order to insure your CIP1000 machine a long life and several years of profitable working activity Have a good job Ver 01 01 CIP1000 User s Handbook INTRODUCTION Green technik is a registered trademarks C R ...

Page 3: ...cal description Page 10 Controls and stops Page 11 Instructions for use calibration and set up of the machine Page 12 Machine handling Page 14 Page 14 Maintenance instructions Page 15 Instructions for routine repairs Page 16 Spare parts Page 18 MAINTENANCE MEMORANDUM Page 24 GUARANTEE RULES AND CONDITIONS Page 25 SECTION A GENERAL INFORMATION SECTION B INSTRUCTIONS FOR THE MACHINE USE SECTION C EX...

Page 4: ... of and in compliance with the EEC Directive 2006 42 CE and following amendments Sound pressure level at driver s place 98 7 dB A Sound power level 111 4 dB A Sound pressure level at driver s place 93 5 dB A MACHINE DATAPLATE NOISE EMISSION Full rated running on load Full rated running no load MODEL CIP1000 H13 CIP1000 H20 Manufacturer s name and address Green Produzione via Mons Vigolungo 2 12040...

Page 5: ... time of machine delivery and it has to be considered as corresponding to the state of the art even if some further revisions will be applied later for the sake of adaptation to the latest know how Green Technik reserve the right to update their products and Handbooks without being obliged to retrofit or revise also their previously delivered products and Handbooks In order to insure highest worki...

Page 6: ...LIANCE WITH THE ABOVE MENTIONED PROHIBITION This Handbook consists of four sections dealing with SAFETYREGULATIONSAND INFORMATION dealing with MACHINE FEATURES INSTRUCTIONS FOR USE TRANSPORT STORAGE including some advice for a correct use of the internal combustion engine and its ordinary maintenance dealing with the MAINTENANCE OPERATIONS required and including a LIST OF SPARE PARTS SECTIONA SECT...

Page 7: ...der to favour their inlet into the chipper mouth Avoid triturating unsuitable materials as plastics or printed paper The chipper is intended for operating outdoor of course in case of bad weather conditions avoid using the machine and store it in a suitable and sheltered place CIP1000 User s Handbook SECTION A GENERAL INFORMATION CAUTION Green Technik undertakes no responsibility in case any safet...

Page 8: ...n case the machine is power supplied the main cable must be plugged out afterwards waiting until all the machine moving parts stand still The same is for when the machine has to be tilted or lifted for cleaning or adjusting purposes or any rotating element possibly jammed on the machine has to be released Furthermore it is strictly prohibited to open the rubber gate placed at the inlet to the chip...

Page 9: ...lean and in full working order To this purpose the machine should be carefully cleaned after every working run cleaning must be carried out with machine still and stable and possibly in co operation with an assistant When cleaning is carried out using pressurized air or water the operator must wear safety goggles and a safety faceplate and no people must stand by around the machine to avoid runnin...

Page 10: ...r jewels chains or bracelets or other things which could be pinched in the machine moving elements long haired people must wear suitable hair nets to prevent hair from getting caught Before starting to work check the machine is standing stable loading hoppers are free from material and the ejecting mouth has been adjusted and so turned that any people possibly passing before the machine is not hit...

Page 11: ...vel of oil and fuel and carry out all the steps listed in the Use and Maintenance Handbook as specified under Section C of this Manual When checking the fuel level and during the tank filling up do not smoke and avoid to light fires The machines driven by explosion engine should not be used in closed rooms to prevent the machine operator or other people standing in the room from the risk of poison...

Page 12: ...immediately when the material enters down into the hopper this avoids the material is ejected out from the loading hopper during the work and insures the operator can work in safety through a swivelling ejection duct This machine consists essentially of a steel structural base which supports the machine casing where the rotor with cutters and the turbine are incorporated The shredded material is t...

Page 13: ...ith the steps to be performed to start or to stop the machine As to the machine version with internal combustion engine please refer to the SECTION C of this Handbook concerning the use of the internal combustion engine CONTROLSAND STOPS After a stop the machine inside moving elements run on by inertia for further 30 seconds before getting quite still For this reason carrying out any cleaning main...

Page 14: ...el is as stated in the Instructions for Use and Maintenance of the engine remove all the materials not strictly required for working oil or fuel cans in particular from the working site wear personal safety means as required ea plugs safety goggles or faceplates safety gloves and also suitable masks for protection when the working place is particularly dusty or when you intend to work with dry ear...

Page 15: ...mpty release the wheels and store the machine after cleaning it carefully periodically remove the protection case and check the tension of the driving belt Should the belt result to be slack follow the instructions included in the following section MAINTENANCEAND REPAIR with a periodicity corresponding to the frequency of use check the safety devices by following the instructions included in secti...

Page 16: ...ng on steeply sloping grounds uneven surfaces or where wheels risk to sink into the mud When the machine is moved on sloping grounds people should always stay over the machine This machine has been designed to be handled only by hand in the presence of the operator and with all its rotating parts still HONDAEXPLOSION ENGINE USER S HANDBOOK For any further information intervention or maintenance of...

Page 17: ...warning signs and plates affixed to the machine Avoid to carry out any maintenance operation barehanded Maintenance operations when cleaning the oil tank or changing the oil it is prohibited to spill an remaining fluids or cleaning products on the ground they must be collected in suitable containers then poured into suitable tanks for disposal according to the regulations in force all the maintena...

Page 18: ...and outside Dirt causes moisture and moisture rust When cleaning by means of high pressure washer avoid to direc the bolt of water towards engine and bearings Ease off the V belt and change it in case of wear With internal combustion engines installed empty the fuel tank and change oil Store the machine in a sheltered place and position it in a stable way For any possible fault of the internal com...

Page 19: ...ts counter blade is 0 2 0 3 mm and then tighten the locking bolts h manually make the rotor run a few turns finally close the cover and secure it with the locking bolts The blade sharpening must take place at an equipped workshop in order insure that every blade is sharpened according to its original slope grade and smoothness Warning Failing to comply with the above mentioned provision could be a...

Page 20: ...n the 2 lock nuts of the bolts placed aside the engine mounting plate then unscrew the bolts completely d let the motor slide towards the rotor to slacken the belts e change the belts and mount other ones having the same size f alternately screw the 2 belt stretching bolts until the V belts result to be correctly tensioned g replace the safety guards and tighten the bolts fastening the engine moun...

Page 21: ... submitted to our distributors or directly to GreenTechnik complete with the following information a Machine model and Series No b Part Code No as specified on the following tables c Number of parts required d Purchaser s name address invoicing fiscal particulars SECTION D SPARE PARTS ...

Page 22: ...0 self adhesive label Hopper Kit of self adhesive accid prevent Labels Rod Motor pad Pivoting wheel Handle Internal combustion engine Opening Hopper optional CP100 03 06 00 CP100 03 05 00 ST110 03 03 00 CP100 03 04 00 CP100 02 11 00 CP100 02 10 00 ST250 02 32 00 CP100 10 08 00 CP100 02 09 00 CP100 02 08 00 CP100 02 06 00 ST070 02 13 00 CP100 10 14 00 CP100 10 15 00 ST250 02 38 00 CP100 02 15 00 1 ...

Page 23: ... pulley Blade Rotor Bearing guard Rotor coupler Pulley coupler Centrifugal clutch Counter blade 1 1 1 1 2 2 1 3 1 1 1 1 1 1 Item Designation Dimensions Code No Qty CP100 02 27 20 CP100 02 28 20 CP100 03 03 00 CP100 04 06 00 ST110 04 22 00 ST110 04 24 00 CP100 04 09 00 CP100 04 07 00 CP100 02 33 00 ST110 04 27 00 ST110 04 27 00 ST350 04 10 00 CP100 04 10 00 ST110 04 23 00 UCF207 CAL 5A 35X60 PAF112...

Page 24: ...eel blocK with bracket 1 1 2 2 1 1 1 1 2 2 2 1 1 Item Designation Dimensions Code No Qty CP100 H20100 ST350 060120 BC350 060210 CP100 102500 ST100 101051 ST100 101052 CP100 101050 CP100 102000 ST100 101053 ST100 101054 ST100 101055 CP100 305000 OR 8450 145 10 4fx98 33 34 32 31 40 41 42 38 37 39 30 35 36 Page 22 CIP1000 User s Handbook SECTION D SPARE PARTS Sh 03 CAR 25 EQUIPMENT ...

Page 25: ...rts Before dismantling it let oil and fuel flow out completely then flush the machine following the instructions printed on the toxicological cards of the products used When dismantling and scrapping the machine sort the metal parts from the plastic ones then dispose of them in conformity with the rules in force ...

Page 26: ...Page 24 CIP1000 User s Handbook MEMORANDUM FOR THE PLANNED MAINTENANCE Action Belt change Oil change Air filter change or cleaning Change of blades Greasing D a t e S e r v i c i n g a c t i o n ...

Page 27: ...uarantee does not cover any perishable parts of the machine or any breakage arising from improper use negligence or non maintenance of the machine As to the explosion engines installed on our machines the guarantee terms and conditions applied by the manufacturers of such engines have to be enforced Cut out and send Vendor s seal NAME SURNAME ADDRESS CITY TEL No This GUARANTEE form has to be fille...

Page 28: ...CIP1000 User s Handbook NOTES ...

Page 29: ......

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