Greaves AMPERE ZEAL Owner'S Manual Download | Manualshive

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INTRODUCING YOUR ZEAL

| 4. BATTERY MAINTENANCE

The Ampere Zeal runs on a 60V Lithium Battery. The battery is

crucial when it comes to the performance of the vehicle. Therefore,

maintaining the battery properly is of utmost importance.

a. The maximum relative

humidity is 95% for storage

and operation.

b. The battery must not be

exposed to direct sunlight.

c. The battery should be kept

away from heat sources.

d. The battery must be laid flat.

e. The battery must not be

pressed by mechanical forces.

4.1 Battery storage and usage

I. Environment Temperature

II. Precautions

Operating
Temperature

Storage
Temperature

Charge
Discharge

0 to 45°C
-20 to 45°C

-10 to 35°C

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Summary of Contents for AMPERE ZEAL

Page 1: ...OWNER S MANUAL ...

Page 2: ......

Page 3: ...lains how to operate your new Ampere Electric Vehicle Please read the instructions carefully and familiarise yourself with the operating mechanism controls and maintenance requirements This will help you get the best out of your Ampere Electric Vehicle and assure a safe trouble free ride All the information and specifications provided in this Manual are correct at the time of printing However as a...

Page 4: ... wherever you go Ampere s range of trendy and cost effective Electric Vehicles has taken the world of e mobility by storm With 13 years of EV experience under our belt we make EVeryday Mobility Exciting With your new Ampere Electric Vehicle you get access to HOLA the EV industry s first owner community where you can network with fellow Ampere lovers and get exclusive offers and discounts Keep the ...

Page 5: ...ownload the app and manage all service needs AMPERE CARE THE APP AT YOUR SERVICE Download the Ampere Care app Book your service with a tap Track your service request on the go Get service reminders in time ...

Page 6: ...efits like A personal HOLA Privilege Card Access to stylish HOLA merchandise Exclusive discounts and oﬀers Special upgrades and referral bonuses Access to new product previews You also get to contribute to Ampere s Green Initiatives and do your part in keeping the planet clean and green It s time to say HOLA to the Zeal way of life Log in to our website www amperevehicles com for your e HOLA card ...

Page 7: ...HPOINTS PROFESSIONAL EXPERTISE COMPANY TRAINED TECHNICIANS AT ALL DEALERSHIPS TOLL FREE SUPPORT FOR IMMEDIATE QUERIES UP TO 3 YEARS WARRANTY FOR BATTERY CHARGER MOTOR CONTROLLER CONVERTER PROMPT RELIABLE SERVICE FOR ROADSIDE ASSISTANCE SERVICE ON WHEELS T C Apply ...

Page 8: ...urity features 21 Taking care of your Zeal Maintenance 23 Pre drive checks 25 Regular checks 27 Troubleshooting faults 28 From Zeal to you Service terms and conditions 30 Warranty policy 31 After sales service and guarantee 39 Vehicle maintenance schedule 40 General instructions to Ampere Dealers 46 Warranty card 47 Service coupons 51 Other products Consumer products 63 06 ...

Page 9: ...er charging Do not overload the vehicle with more than its carrying capacity Avoid parking and riding through water levels higher than the height of the motor and battery Turn the vehicle on only after sitting in a comfortable position Ensure that the switches lights and brakes are working properly before riding the vehicle After washing the vehicle or having driven through wet roads check to see ...

Page 10: ... or climbing up slopes to save electric power 1 2 Braking the vehicle It is most effective to use both the front and rear brakes gradually and simultaneously We have incorporated a Harmonised Braking System HBS which activates front brake parallelly while applying the rear brake Release the throttle and apply brake levers to reduce the speed of the vehicle gradually Do not accelerate suddenly afte...

Page 11: ...W 2 1 Vehicle and parts diagram Low High Beam Switch Digital Display Headlight Switch Horn Switch Left Hand Grip USB Charging Port Indicator Switch Glove Box Bag Hook Power On Off Ignition Lock Switch Throttle Grip Ignition Switch 09 ...

Page 12: ... Vehicle and parts diagram Rear View Mirror Tail Lamp and Rear Indicators Pillion Handle Battery Battery Charging Port Rear Wheel Hub Motor Side Stand Centre Stand Motor Number Front Indicators Headlight VIN Frame Number Fork Assembly 10 ...

Page 13: ...n the handle bar to the left Push and release the key Turn the key to the LOCK position and remove the key To unlock the steering insert the key in the steering cum ignition lock and turn it clockwise to the OFF position To turn the electric circuits ON turn the key further clockwise To open the storage box insert the key into the slot and turn gently To lock and unlock the steering 11 ...

Page 14: ...the respective indicator will start blinking To stop the blinking push the knob in and release 3 Horn Button Press the button to sound the horn INTRODUCING YOUR ZEAL 2 OVERVIEW 2 2 Control switches Left handle switch control Right handle switch control 1 Head Light Switch Daylight Running Lamp Tail Lamp ON Head Lamp ON 2 Speed Limit Switch H Maximum speed L Low speed 1 2 3 1 2 12 ...

Page 15: ...l switches The throttle grip is placed at the right side of the handle bar User can access the throttle to raise lower the speed of the vehicle I Left Indicator II High Beam III Right Indicator IV Ready Indicator Throttle control I II III IV 13 ...

Page 16: ...cator II E Brakes III Motor Failure IV Throttle Failure V Controller Failure VI High Beam VII High Temperature VIII Batter Voltage IX Charge Level X Odometer XI Ignition XII Right Indicator XIII Speed Mode XIV Speed I XII XI II III V VII IV VI XIV XIII VIII IX X 14 ...

Page 17: ...gle rider 8 2 Double rider Battery 60V 30Ah Advanced Lithium Battery Charger 60V 7 5A Li Controller BLDC Vector Sine Wave Motor Power 1200 Watts Brake Mechanical Drum 130mm HBS Suspension Front Telescopic Rear Coil Spring Tyre 3 00 10 4PR Wheel 2 15J x 10 Dimensions L X W X H 1720 x 670 x 1115 mm Ground Clearance 112 mm Wheel Base 1235 mm Note Features specifications and colours are at sole discre...

Page 18: ...ance a The maximum relative humidity is 95 for storage and operation b The battery must not be exposed to direct sunlight c The battery should be kept away from heat sources d The battery must be laid flat e The battery must not be pressed by mechanical forces 4 1 Battery storage and usage I Environment Temperature II Precautions Operating Temperature Storage Temperature Charge Discharge 0 to 45 C...

Page 19: ... it completely Give it a rest period of 15 minutes after removing the charger from the main power supply IX While transporting or handling the battery do not throw the battery or place a heavy load on top of it or apply heavy pressure to it These actions can destroy the internal connections which may lead to open circuited or short circuited batteries X Avoid charging at a low voltage level It may...

Page 20: ...y is not in use for an extended period of time remove the battery from the load for storage XIX Always maintain the recommended tyre pressure to avoid capacity drop The recommended tyre pressure for the front wheel is 30 to 32 PSI and the rear wheel is 35 to 38 PSI XX Though the vehicle is designed to be used in wet conditions do not park store in areas where the water level is above the centre of...

Page 21: ...he input cable of the charger from the AC mains and then output cable from battery pack IV Check and ensure that the voltage supply to the battery charger is 220V If the supply voltage is irregular or expected to vary drastically please use a voltage stabiliser or spike buster V Please use the Ampere charger provided VI Do not let the charger get wet so as to prevent damage short circuiting and fi...

Page 22: ... liquid and metallic particles from entering the charger during use and storage V This charger is designed for indoor use Use the charger under dry and airy conditions VI If you detect a weird smell or overheating during the charging process please stop charging immediately and contact an Ampere service outlet or send the charger to a retailer for servicing VII Do not attempt to recharge any non r...

Page 23: ...wing security features These are operational at a distance of 45 metres from the vehicle I Remote locking of the motor II Anti theft alarm III Remote keyless entry IV Find My Scooter indication a Vehicle on b Vehicle finder c Vehicle off d Vehicle locking system a b d c 21 ...

Page 24: ...nce and customer service our vehicles have a bike frame serial number and a motor serial number The vehicle frame serial number is located at front main tube of frame It is covered by a cap at plastic panel near the foot board The motor serial number can be found on the motor casing cover itself INTRODUCING YOUR ZEAL 5 SECURITY FEATURES 17 DIGIT VIN NUMBER MCPZXXXXXXXXXXXXX 10 DIGIT MOTOR NUMBER 6...

Page 25: ... the fork Assembling procedure Keep the front brake panel on the wheel Position the wheel on to the fork with a small spacer on the brake cover plate side and the long spacer on the other side The slot provided on the cover plate should be positioned on the boss projection provided on the left side of the fork Insert the front axle on the one side through the wheel assembly Tighten the axle nuts I...

Page 26: ...both retainer plates on either side of the rear stay Loosen the axle nuts on both sides Slide the wheel backwards through the slot Assembling procedure Slide the wheel assembly on the stay slot keeping the retainer plates at the extreme position on the axle shaft and keeping the motor wires to the left of vehicle Tighten the axle nuts on both the sides and tighten the retainer bolts on both sides ...

Page 27: ...e tyres c Check if there are any nails stones glasses or other material stuck to the tyre tube or if there is any damage to it d Check the tyre tread wear If the markings are two thirds worn out it is time to change them immediately Wheels Pressure in PSI 30 36 Front Rear 2 2 Check the lights and turn indicators a Power up the vehicle and check if all the lights in the front and rear are in workin...

Page 28: ...he rear view mirror in the driving position b Check whether the rear view mirror is free from dirt or damage 2 5 Check the handles a Move the handles up down front back left and right to make sure that they are not loose b Check if the handles are too tight to ensure free movement 2 4 Check the reflector Make sure that the reflector is not dirty or damaged ...

Page 29: ...lease resolve the problem before continuing your journey If you cannot resolve the problem please contact the dealer to check the problem 3 2 Check the functional parts of your vehicle Check the front fork of the vehicle for any bending or damage Shake the handles of the vehicle to make sure that there are no abnormal sounds coming from the front fork of the vehicle If there are please contact you...

Page 30: ...ves lower mileage after one full battery charge Check whether there is alternating current power supply Check whether the connection is bad at the input interface If your charger does not charge or the power indicator light does not illuminate When you eliminate the conditions above please ask for help from the manufacturer Do not attempt to repair it yourself When you eliminate the conditions abo...

Page 31: ... battery Check whether there are any short circuits or a reverse connection Check whether the battery is fully charged If the charging indicator light is always green When you encounter a problem that cannot be resolved on your own or you are unsure about the problem please contact our authorised dealer service centre If there are faults pertaining to the inner workings of the motor controller cha...

Page 32: ...battery charger and discharger Reports of charging and discharging must be sent to technicalsupport amperevehicles com The batteries should not be kept in resting condition for a long period The batteries should not be charged for more than 6 hours In order to extend the lifespan of your vehicle please use Ampere parts and accessories only The user should follow all maintenance guidelines provided...

Page 33: ...ed discharger Defective batteries or chargers need to be returned to the factory by the dealer or service centre Component Battery Life Cycle from Date of Purchase 3 years or 20 000 kms whichever is earlier Eligibility BMS failure or capacity reduction beyond 60 of rated capacity Replacement Battery pack service or BMS replacement or New Battery or Equivalent capacity battery replacement based on ...

Page 34: ...rs should offer Battery Inspection reports based on which Ampere will take steps to replace or provide other options In all cases the warranty is applicable from the date of sale to the original purchaser Ampere warrants that it will either repair or replace any Ampere supplied part that is found defective in material or workmanship under normal usage conditions During the warranty period if any i...

Page 35: ...other expenses related to the transporting the vehicle to and from the company or it s authorised dealer is to be borne by the user customer Cleaning and polishing replacement of parts undergoing wear and tear like worn brake pads and lining are normal maintenance services that all vehicles require and are not covered under the warranty This must be done at the owner s expense only Normal noise vi...

Page 36: ...ving battery under fully discharged condition for a long time f Damage due to fitment of additional accessories other than the original fitment g Battery cover is opened or attempted to open by force h Breakage of container and cover i Short circuit due to misuse or wrongful testing j Charging the batteries with other brand chargers non recommended chargers k Using unauthorised charging profiles a...

Page 37: ...oken h Wire damage sleeve cut crimping pin cut and when wires are found twisted i Rusting of magnets and stator j The axle thread is damaged k Connectors are burnt l Any kind of unauthorised welding is done on the motor or related parts m Wire damage sleeve cut crimping pin cut and wires twisted Motor warranty void conditions a Screws on the controller are open and or missing b Track burnt due to ...

Page 38: ...t because of their personal interest II The owner of the Ampere vehicle is responsible for properly operating maintaining and caring for your Ampere vehicle in accordance with the instructions contained in the Owner s Manual If the vehicle is subject to continuous driving conditions the owner should follow the maintenance requirements specified in the Owner s Manual III The owner of the Ampere ele...

Page 39: ...ice history of the vehicle At Ampere we are proud of our complete commitment to quality design workmanship and customer satisfaction Every Ampere authorised dealer should carry the mandatory tools and equipment Necessary training has been provided to our authorised dealers for both servicing and repairing Ampere vehicles Information Needed In the event of a problem please be prepared with the foll...

Page 40: ...t talk to the Dealer Service Manager or to the Customer Relations Staff Explain the condition fully If you feel that your problem has not been resolved speak with the Dealer s owner who is most interested in your satisfaction and patronage Step 2 If your Ampere Dealer is unable to provide a solution contact Ampere If you are unsatisfied with the service you received or would like to give us feedba...

Page 41: ...purchase invoice service guarantees and battery warranty cards duly sealed and signed from where the vehicle is purchased It is mandatory to provide the proof of purchase and the warranty card to the dealer to get your vehicle serviced or for battery servicing Warning For any dispute arising out of words commitments Ampere leaves the responsibility to the Dealers Ampere will supply spares only til...

Page 42: ...r marking Tyre pressure F R Check all bolts nuts and screws tighten if required Check wheel runout Clean the e scooter externally with dry and soft cloth 30 days or 900 km whichever is earlier from date of purchase 120 days or 3 600 km whichever is earlier from date of purchase 300 days or 6 300 km whichever is earlier from date of purchase 420 days or 9 000 km whichever is earlier from date of pu...

Page 43: ...ration of all locks Check all the lights horn display indicators and switches Motor operation Rear and front brake operation Movement of wheel and their free operation Check throttle for free operation Front and rear suspension functions 30 days or 900 km whichever is earlier from date of purchase 120 days or 3 600 km whichever is earlier from date of purchase 300 days or 6 300 km whichever is ear...

Page 44: ...onality of all parts 30 days or 900 km whichever is earlier from date of purchase 120 days or 3 600 km whichever is earlier from date of purchase 300 days or 6 300 km whichever is earlier from date of purchase 420 days or 9 000 km whichever is earlier from date of purchase 570 days or 11 700 km whichever is earlier from date of purchase 750 days or 14 400 km whichever is earlier from date of purch...

Page 45: ...Battery bulge damage Battery loop cable connections MCB connections Electrical couplers and joints Health of motor and battery cables any melting lose connection 30 days or 900 km whichever is earlier from date of purchase 120 days or 3 600 km whichever is earlier from date of purchase 300 days or 6 300 km whichever is earlier from date of purchase 420 days or 9 000 km whichever is earlier from da...

Page 46: ...urchase 120 days or 3 600 km whichever is earlier from date of purchase 300 days or 6 300 km whichever is earlier from date of purchase 420 days or 9 000 km whichever is earlier from date of purchase 570 days or 11 700 km whichever is earlier from date of purchase 750 days or 14 400 km whichever is earlier from date of purchase 875 days or 17 100 km whichever is earlier from date of purchase 1 000...

Page 47: ...ays or 9 000 km whichever is earlier from date of purchase 570 days or 11 700 km whichever is earlier from date of purchase 750 days or 14 400 km whichever is earlier from date of purchase 875 days or 17 100 km whichever is earlier from date of purchase 1 000 days or 19 800 km whichever is earlier from date of purchase 1 100 days or 22 000 km whichever is earlier from date of purchase Safety and S...

Page 48: ... smooth operation and functioning of all the locks with the starting key Check front and rear suspension system Shock absorber for proper operation Check the harness for any short circuit open circuit any loose connections Test the hub motor and ensure proper functioning Test the controller and ensure proper functioning Test the batteries and charger to ensure proper functioning Check all nuts bol...

Page 49: ... DD MM YYYY INVOICE NUMBER DATE VIN FRAME NO MOTOR NO DC TO DC CONVERTOR NO BATTERY NO CHARGER NO SIGN SEAL OF DEALER CUSTOMER SIGNATURE CUSTOMER COPY I hereby confirm the warranty terms and conditions have been explained to me I agree to use this vehicle as per the terms and conditions ...

Page 50: ......

Page 51: ...N DD MM YYYY INVOICE NUMBER DATE VIN FRAME NO MOTOR NO DC TO DC CONVERTOR NO BATTERY NO CHARGER NO SIGN SEAL OF DEALER CUSTOMER SIGNATURE DEALER COPY I hereby confirm the warranty terms and conditions have been explained to me I agree to use this vehicle as per the terms and conditions ...

Page 52: ......

Page 53: ...RVICE COUPON 30 days or 900 km whichever comes earlier after the date of sale 30 days or 900 km whichever comes earlier after the date of sale NO VIN NO MODEL SERVICED ON NO MODEL VIN NO DATE OF SALE DATE OF SERVICE SELLING DEALER CODE SERVICING DEALER CODE KMS COVERED SERVICING DEALER STAMP SIGN SERVICING DEALER STAMP SIGN CUSTOMER SIGNATURE ...

Page 54: ...e charged for the replacement of any spares covered under the warranty The cost of the consumables or spares that are not covered under the warranty should be paid by the customer 30 days or 900 km whichever comes earlier after the date of sale Inspection parameters Visual check bulging damage Voltage after full charge V Discharge duration minutes Charging current A Value Value Inspection paramete...

Page 55: ... comes earlier after the date of sale NO VIN NO MODEL SERVICED ON NO MODEL VIN NO DATE OF SALE DATE OF SERVICE SELLING DEALER CODE SERVICING DEALER CODE KMS COVERED SERVICING DEALER STAMP SIGN SERVICING DEALER STAMP SIGN CUSTOMER SIGNATURE I certify that the job mentioned overleaf has been completed on my Zeal vehicle to my complete satisfaction ...

Page 56: ...res that are not covered under the warranty should be paid by the customer 120 days or 3 600 km whichever comes earlier after the date of sale Inspection parameters Visual check bulging damage Voltage after full charge V Discharge duration minutes Charging current A Value Value Inspection parameters Vehicle speed kmph No load current A Range per charge km Charging time minutes Refer to the general...

Page 57: ... comes earlier after the date of sale NO VIN NO MODEL SERVICED ON NO MODEL VIN NO DATE OF SALE DATE OF SERVICE SELLING DEALER CODE SERVICING DEALER CODE KMS COVERED SERVICING DEALER STAMP SIGN SERVICING DEALER STAMP SIGN CUSTOMER SIGNATURE I certify that the job mentioned overleaf has been completed on my Zeal vehicle to my complete satisfaction ...

Page 58: ...res that are not covered under the warranty should be paid by the customer 300 days or 6 300 km whichever comes earlier after the date of sale Inspection parameters Visual check bulging damage Voltage after full charge V Discharge duration minutes Charging current A Value Value Inspection parameters Vehicle speed kmph No load current A Range per charge km Charging time minutes Refer to the general...

Page 59: ... comes earlier after the date of sale NO VIN NO MODEL SERVICED ON NO MODEL VIN NO DATE OF SALE DATE OF SERVICE SELLING DEALER CODE SERVICING DEALER CODE KMS COVERED SERVICING DEALER STAMP SIGN SERVICING DEALER STAMP SIGN CUSTOMER SIGNATURE I certify that the job mentioned overleaf has been completed on my Zeal vehicle to my complete satisfaction ...

Page 60: ...er delivery Customer should not be charged for the replacement of any spares covered under the warranty The cost of the consumables or spares that are not covered under the warranty should be paid by the customer Paid service should be done within 420 days or 9 000 kms whichever comes earlier after the date of sale PAID SERVICE INSTRUCTIONS TO SERVICE DEALER ...

Page 61: ...er comes earlier after the date of sale NO VIN NO MODEL SERVICED ON NO MODEL VIN NO DATE OF SALE DATE OF SERVICE SELLING DEALER CODE SERVICING DEALER CODE KMS COVERED SERVICING DEALER STAMP SIGN SERVICING DEALER STAMP SIGN CUSTOMER SIGNATURE I certify that the job mentioned overleaf has been completed on my Zeal vehicle to my complete satisfaction ...

Page 62: ...delivery Customer should not be charged for the replacement of any spares covered under the warranty The cost of the consumables or spares that are not covered under the warranty should be paid by the customer Paid service should be done within 570 days or 11 700 kms whichever comes earlier after the date of sale PAID SERVICE INSTRUCTIONS TO SERVICE DEALER ...

Page 63: ...er comes earlier after the date of sale NO VIN NO MODEL SERVICED ON NO MODEL VIN NO DATE OF SALE DATE OF SERVICE SELLING DEALER CODE SERVICING DEALER CODE KMS COVERED SERVICING DEALER STAMP SIGN SERVICING DEALER STAMP SIGN CUSTOMER SIGNATURE I certify that the job mentioned overleaf has been completed on my Zeal vehicle to my complete satisfaction ...

Page 64: ...delivery Customer should not be charged for the replacement of any spares covered under the warranty The cost of the consumables or spares that are not covered under the warranty should be paid by the customer Paid service should be done within 750 days or 14 400 kms whichever comes earlier after the date of sale PAID SERVICE INSTRUCTIONS TO SERVICE DEALER ...

Page 65: ...OTHER PRODUCTS CONSUMER PRODUCTS Magnus 60 Zeal Reo Reo Elite V48 63 ...

Page 66: ...ear brake cable replacement 2 Rear brake cable replacement 3 Rear wheel How to remove Rear wheel How to refit Save battery while in idle condition Software update Scan the below QR codes to explore our simple vehicle care guide VEHICLE CARE GUIDE DO IT YOURSELF GUIDE 64 ...

Page 67: ......

Page 68: ...Test ride on call 1800 123 9262 amperevehicles com FOLLOW US ON ...

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