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❏ ❏ 

5. Note that the “N” strut has one leg that is slightly longer

than the other. The shorter leg goes toward the LE of the wing.
Attach the “N” strut to the brackets as shown with 4-40 x 3/8"
[9.5mm] Phillips head screws, #4 washers and a 4-40 nylon
lock nuts. The lock nuts are on the inside of the brackets.

❏ 

6. Go back and repeat steps 3 to 5 for the right wing panel.

❏ 

7. Locate the holes and cut the covering from the blind

nuts in the bottom of the top wing. Four holes are located in
the center of the wing and two are located at each end of
the wing halves.

❏ 

8. Mount the center cabanes with 4-40 x 1/2" [13mm]

SHCS, #4 flat washers and #4 lock washers in the top wing.
Be sure you mount the cabanes as shown.

❏ 

9. Install the four remaining brackets in the blind nuts at the

wing tips of the top wing using 4-40 x 1/2" [13mm] SHCS,
#4 flat washers and #4 lock washers. Do not fully tighten the
screws at this time.

❏ 

10. Place the top wing onto the “N” struts. Attach the top

wing to the “N” struts with 4-40 x 3/8" [9.5mm] Phillips head
screws, #4 washers and 4-40 nylon lock nuts the same way
you installed the strut to the lower brackets.

❏ 

11. Set the plane on its nose. Look at the relation of the

top wing to the bottom wing. Be sure the top wing is aligned
with the bottom wing. Adjust the top wing as needed. Then
carefully set the fuselage back on the landing gear.

❏ 

12. Without disturbing the top wing, verify that the lower

cabane mounting holes are positioned over the hardwood
blocks located in the fuselage, just under the covering. If
they are not, check to see if you have mounted the center
cabanes and “N” struts properly. Also look at the top and
bottom wings from the side. They should look almost
parallel. If it appears that the LE of the top wing is much
higher, the “N” struts are possibly backwards.

❏ 

13. Drill a 5/64" [2mm] hole through each of the four

mounting holes in the center cabanes. When you drill these
holes you must be drilling into the hardwood blocks located
in the fuselage, just under the covering.

❏ 

14. Install and then remove a #4 x 1/2" [13mm] sheet

metal screw and a #4 flat washer into each of the four holes.
Apply a couple drops of thin CA into each of the holes to
harden the threads. After the glue has cured, permanently
install the screws into the fuselage.

❏ 

15. Once you have the center cabanes installed, tighten the

socket head cap screws holding all the “N” strut brackets.

If you chose to utilize the two bottom wing servos to drive all
four ailerons, you will need to assemble the aileron joiner
rods 
so that the top ailerons can be driven with the bottom
ailerons. This can only be aligned correctly with BOTH
wings attached.

❏ 

1. Locate the two aileron joiner rods. Thread a 4-40 hex

nut and a 4-40 clevis with a silicone retainer onto each end
of the rod. Do not worry about length right now; this will be
adjusted when the rod is in place.

❏ 

2. Starting with the bottom ailerons, install a large nylon

control horn (not black) on the top TE of the aileron
centered directly behind the control horn. Use two #2 x 3/8"
[9.5mm] screws to secure the control horn. Remove the
screws and harden the holes using thin CA. Align the
control horn with the holes facing the rear of the plane as
shown and attach one end of the joiner rod to the outer hole
on the control horn.

Connect the Aileron Joiner Rods

24

Summary of Contents for Giant Aeromaster ARF

Page 1: ...condition to the place of purchase To make a warranty claim send the defective part or item to Hobby Services at the address below Hobby Services 3002 N Apollo Dr Suite 1 Champaign IL 61822 USA Inclu...

Page 2: ...ale in an easy to build ARF form For the latest technical updates or manual corrections to the Giant Aeromaster ARF visit the Great Planes web site at www greatplanes com Open the Airplanes link and t...

Page 3: ...This is a partial list of items required to finish the Giant Aeromaster ARF that may require planning or decision making before starting to build Order numbers are provided in parentheses The Giant A...

Page 4: ...43EI Electric Ignition Gas Engine FJIG0143 Per the IMAA Safety Code magneto spark ignition engines must have a coil grounding switch on the aircraft to stop the engine and prevent accidental starting...

Page 5: ...r the term glue is written you should rely upon your experience to decide what type of glue to use When a specific type of adhesive works best for that step the instructions will make a recommendation...

Page 6: ...isted in the Replacement Parts List Payment by credit card or personal check only no C O D If additional assistance is required for any reason contact Product Support by e mail at productsupport great...

Page 7: ...e 1 Screw Lock Pushrod Connector 11 4 40 Hex Nut 2 5 16 8mm x 24 Lock Nut 8 4 40 Lock Nut 4 White Nylon Control Horn 4 Nylon 1 4 20 x 2 51mm Bolt 1 Nylon Clevis 1 Nylon FasLink 7 Black Heavy Duty Cont...

Page 8: ...areas to thoroughly bond the covering to the wood 1 Locate the two bottom wing panels 2 There are four holes drilled in each wing panel to accept the hinges Test fit each hinge in the wing 3 Test fit...

Page 9: ...to use two bottom aileron servos to drive all four ailerons The second option is to install an aileron servo for each of the four ailerons You will repeat the following steps for the top wing if you...

Page 10: ...setup you will repeat steps 1 to 7 above for the top wing The 1 2 13mm holes for the servo leads to exit the bottom of the top wing are located further in from the center of the wing than as on the b...

Page 11: ...photo Measure and mark the centerlines on the joiners 2 Test fit the wing joiners in the wing joiner pockets Note the direction of the main wing joiner Sand the wing joiners as needed for a good fit 3...

Page 12: ...g Expert Tip E This is what a properly soldered clevis looks like shiny solder with good flow no blobs flux removed C Simultaneously heat the clevis and pushrod Apply Silver Solder GPMR8070 to the joi...

Page 13: ...lizer should be parallel with the flat surface If it isn t sand the slot in the fuselage as needed to make it level 4 Insert a T pin into the fuselage near the nose and along the centerline Attach a p...

Page 14: ...ing using the same method as the stabilizer 12 Glue the fin in place using epoxy Use a Builder s Triangle to check the alignment of the fin It should be at a 90 angle to the stabilizer as shown in the...

Page 15: ...the hole in the rudder 1 Locate the main landing gear two 4 102mm wheels four 3 16 4 8mm wheel collars with 6 32 x 1 4 6 4mm SHCS fiberglass wheel pants and two 3 16 x 2 4 8 x 51mm bolt on axles with...

Page 16: ...4 turns and snap the clevis into the center hole on the control horn 3 Center the elevator control surface and hold it in place with masking tape 4 Use the other end of the pushrod to position the ele...

Page 17: ...arm and the elevator servo arms do not make contact and that the pushrods do not touch 2 Final installation will resemble the photo and sketch above Note The firewall has been set up to accept the Fu...

Page 18: ...ap them 2 51mm as shown 5 Insert the hook and loop material in the front hatch area as shown 6 Wrap the electronic ignition unit from the gas engine in 1 4 6 4mm foam and strap it in place using the h...

Page 19: ...the pickup line that goes to the carburetor The bent tube will be the vent overflow line that will be connected to a line that exits the bottom of the fuselage Important Secure both ends of the fuel...

Page 20: ...ne onto the mount with four each 8 32 x 1 25mm SHCS 8 flat washers and 8 lock washers 1 Assembly of the glow stopper is very similar to the gas version In place of brass tubing you will use the hardwa...

Page 21: ...e clevis retainer onto the threaded end of the bent pushrod 3 Slide the white pushrod into the throttle pushrod tube that is preinstalled in the fuselage and connect the clevis to the throttle arm on...

Page 22: ...shrod connector Use a drop of thread locking compound to secure the set screw Since there are a number of different engines that can be used on the Giant Aeromaster ARF the following section should be...

Page 23: ...tall the engine and fuel lines Mount the cowl to the fuselage using four 4 x 1 2 13mm screws and 4 flat washers 1 Attach the bottom wing to the fuselage with the 1 4 20 nylon wing bolts 2 Locate eight...

Page 24: ...have mounted the center cabanes and N struts properly Also look at the top and bottom wings from the side They should look almost parallel If it appears that the LE of the top wing is much higher the...

Page 25: ...ut one teaspoon of soap per gallon of water Submerse the decal in the soap and water and peel off the paper backing Note Even though the decals have a sticky back and are not the water transfer type s...

Page 26: ...or GPMQ4646 for the 2 oz 57g weight If spinner weight is not practical or is not enough use Great Planes GPMQ4485 This is where your model should balance for the first flights Later you may wish to e...

Page 27: ...mmended by the radio manufacturer Carefully balance your propeller and spare propellers before you fly An unbalanced prop can be the single most significant cause of vibration that can damage your mod...

Page 28: ...te Safety Code refer to Model Aviation magazine the AMA web site or the Code that came with your AMA license 1 I will not fly my model aircraft in sanctioned events air shows or model flying demonstra...

Page 29: ...ection 5 0 EMERGENCY ENGINE SHUT OFF Kill Switch 5 1 Magneto spark ignition engines must have a coil grounding switch on the aircraft to stop the engine This will also prevent accidental starting of t...

Page 30: ...ust have lock nuts and sleeve fuel tubing or spring keepers Propeller tips should be painted or colored in a visible and contrasting manner to increase the visibility of the propeller tip arc 1 Fuelpr...

Page 31: ...ottle back once the plane gets to a comfortable altitude While full throttle is usually desirable for takeoff most models fly more smoothly at reduced speeds Take it easy with the Giant Aeromaster ARF...

Page 32: ...ection anticipating rudder corrections that will be required to maintain heading remember to throttle back at the top and make certain you are on the desired rates high low rates A flight plan greatly...

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