GREAT PLAINS Turbo Max 3500TM Assembly Manual Download Page 1

Page: 1 / 76

Manufacturing, Inc.

www.greatplainsmfg.com

Printed 2019-04-26

586-537Q-ENG

Table of Contents

Index

Table of Contents

Index

ORIGINAL INSTRUCTIONS

Assembly Manual

3500TM & 4000TM

Turbo Max

Read the operator’s manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!

Illustrations may show optional equipment not supplied with standard unit.

43054

Summary of Contents for Turbo Max 3500TM

Page 1: ... Index ORIGINAL INSTRUCTIONS Assembly Manual 3500TM 4000TM Turbo Max Read the operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Illustrations may show optional equipment not supplied with standard unit 43054 ...

Page 2: ...Table of Contents Index Table of Contents Index ...

Page 3: ...s 10 Valve Brackets Hoses 10 Front Trusses Level Bar 11 Hitch 11 Inside Wing Lift Assembly 14 Inside Wing Transport 15 Outside Wing Lift Assembly 4000 16 Outside Wing Transport 17 Depth Stop Angle Gauge 18 Hydraulic Hoses 18 Attach Hose Clamps and Hose Wraps 19 Hydraulic Hose Hookup 19 Hose Handles 20 Purging Hydraulic System 20 Center Gang Bar 22 Inside Wing Gang Bar 24 Outside Wing Gang Bar 26 F...

Page 4: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index iv 3500 4000TM Table of Contents Index ...

Page 5: ...ost extreme situations typically for machine components that for functional purposes cannot be guarded WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION indicates a potentially hazardous situation which if not avo...

Page 6: ...ODY PARTS to check for suspected leaks Wear protective gloves and safety glasses or goggles when working with hydraulic systems If an accident occurs seek immediate medical assistance from a physician familiar with this type of injury Use Safety Lights and Devices Slow moving tractors and towed implements can create a hazard when driven on public roads They are difficult to see especially at night...

Page 7: ...eels use wheel handling equipment adequate for weight involved Safety At All Times Thoroughly read and understand the instructions in this manual before operation Read all instructions noted on the safety decals Be familiar with all machine functions Operate machinery from the driver s seat only Do not leave machine unattended with tractor engine running Do not stand between the tractor and machin...

Page 8: ...t and rear gangs may be adjusted from 0 6 degree angle depending on the aggressiveness desired Various finishing attachments are also available to further smooth redistribute residue kill weeds and break clods Models Covered Document Family Tools Required Basic Hand Tools Torque Wrench Fork Truck Overhead Hoist or Loader Pre assembly Checklist Before assembling read and understand Important Safety...

Page 9: ...erformance Definitions The following terms are used throughout this manual A crucial point of information related to the preceding topic Read and follow the directions to remain safe avoid serious damage to equipment and ensure desired field results Useful information related to the preceding topic Right hand and left hand as used in this manual are determined by facing the direction the machine w...

Page 10: ...truck or overhead hoist Move each component out of the way so you have plenty of room to remove the next one Unload Smaller Items First Unloading the frames is a potentially dangerous operation Reduce risk and complication by first unloading 1 the tire wheel assemblies 2 the smaller items Place these components well out of the maneuvering area needed for unloading the gang assemblies and frames 3 ...

Page 11: ... special thread bolts and 3 8 top lock nuts 5 Align hole in lift strap and cylinder mount plate in proper orientation as shown Secure lift strap with 1 x 31 4 special thread hex bolts and 1 lock nuts rear of cylinder mount plate to plates of torque tube with 1 x 4 hex bolt and 1 lock nut 6 Install the cylinders using 1 x 31 8 pins 1 5 x 1 0 x 075 machine washers and 3 16 x 2 cotter pin 7 Install c...

Page 12: ...own snug then back off 1 8 to 1 4 turn enough to align slot with hole in pivot spindle and install 1 4 x 3 cotter pin Bend cotter pin over to secure Be sure walking beam will pivot freely but there should be no endplay 10 Grease zerk sparingly but do not over grease 11 Slide hub spindle assembly into walking beam and align holes Secure with 3 4 x 5 hex bolts and 3 4 top lock nut 12 Attach tire whe...

Page 13: ...r plates with 5 8 x 11 2 hex bolts 5 8 lock washers and nuts 17 Attach the 3 4 x 43 8 hitch pin to tube of wing stops 18 Attach rear wing stop to center frame with 5 8 x 31 32 x 51 2 u bolts 5 8 lock washers and nuts 19 Bolts may be tightened to specs See Torque Values Chart on page 38 and all cotter pins may be bent 6 7 8 9 10 11 9 12 13 U D F B L R 10 5 1 2 8 9 3 4 3 9 4 6 7 4 12 10 11 13 10 Fig...

Page 14: ...ket plunger forward with 5 16 x 2 Gr 5 hex bolts and 5 16 lock washers 26 Bolts may be tightened to specs See Torque Values Chart on page 38 Valve Brackets Hoses Refer to Figure 8 See hydraulic layout drawings in Appendix for complete routing of hoses See hydraulic section in Parts Manual for complete fitting and hose part descriptions The hose lengths will be marked on end of hoses The wing fold ...

Page 15: ...washers and nuts 29 Install bottom of h bracket assembly to center brace bar with 1 x 31 4 clevis pin 1 5 x 1 00 x 075 machine washer and 3 16 x 2 cotter pin 30 Attach front hitch trusses with 3 4 x 2 hex bolt front and rear plates 3 4 x 21 2 hex bolt middle plates 3 4 lock washers and nuts 31 Tighten all bolts with lock nuts snug but do not torque The rest of the bolts may be tightened to specs S...

Page 16: ...nt with 1 x 6 Gr 8 special thread bolt and 1 lock nuts 37 Attach two 13 4 gang wrenches and one 2 5 16 1 15 16 turnbuckle wrench over pegs on back of hitch secure with 3 16 w cotter chain 38 Install the spring hose holder to welded nut on front of hitch with 1 2 x 1 Gr 5 bolt 1 2 lock washer and flat washer 39 Align holes in hitch base with holes on front of hitch frame Align holes of safety chain...

Page 17: ...000TM Table of Contents Index Assembly Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 13 1 23 12 3 2 7 9 16 10 11 13 4 8 5 6 14 19 15 17 18 21 24 22 8 20 19 25 U D F B L R Figure 11 Hitch 43140 ...

Page 18: ...nt plate in position shown with 1 x 4 hex bolts and 1 lock nuts 47 Install wing lift cylinders with 1 x 31 8 pins 1 5 x 1 0 x 075 machine washers and 3 16 x 2 cotter pin 48 Now the base end of fold cylinders may be hooked up with the 1 x 31 8 clevis pin 1 5 x 1 00 x 075 machine washer and 3 16 x 2 cotter pin 49 Do not hook up rod end of fold cylinder until system is purged of air See Purging Hydra...

Page 19: ...pindle assembly into torque tube and align holes Secure with 5 16 x 31 2 hex bolts and 5 16 top lock nut 54 Attach tire wheel assembly with 5 8 lug nuts 55 Tighten all bolts with lock nuts snug but do not torque The rest of the bolts may be tightened to specs See Torque Values Chart on page 38 1 U D F B L R 3 4 5 2 5 Figure 13 Inside Wing Transport 43142 1 2 3 4 5 ...

Page 20: ... to field 59 Install wing wheel turnbuckles and cylinder mount plate in position shown with 1 x 4 hex bolts and 1 lock nuts 60 Install wing lift cylinders with 1 x 31 8 pins 1 5 x 1 0 x 075 machine washers and 3 16 x 2 cotter pin 61 Now the base end of fold cylinders may be hooked up with the 1 x 31 8 clevis pin 1 5 x 1 00 x 075 machine washer and 3 16 x 2 cotter pin 62 Do not hook up rod end of f...

Page 21: ...ndle assembly into torque tube and align holes Secure with 5 16 x 3 1 2 hex bolts Gr 8 and 5 16 top lock nut 66 Attach tire wheel assembly with 5 8 lug nuts 67 Tighten all bolts with lock nuts snug but do not torque The rest of the bolts may be tightened to specs See Torque Values Chart on page 38 1 U D F B L R 3 Figure 15 Outside Wing Transport 43144 4 5 2 1 2 3 4 5 ...

Page 22: ... 70 Attach angle gauge bracket assembly to front of center frame with 1 2 x 31 32 x 5 u bolts 1 2 lock washers and nuts 71 Attach gauge link to gauge bracket assembly secure with 3 8 x 11 4 hex bolts and 3 8 top lock nuts Do not attach other end of gauge link until gang assemblies are installed 72 Tighten all bolts with lock nuts snug but do not torque The rest of the bolts may be tightened to spe...

Page 23: ...the lift and fold hoses are hooked up and tightened properly put hose clamps on hoses as shown 74 Install hose wraps on hoses as needed Be sure and get hoses and light wiring harness fastened properly so they do not drag Check to be sure there is enough slack in hinge area when folding machine the first time Hydraulic Hose Hookup 75 Great Plains hydraulic hoses are color coded to help you hookup h...

Page 24: ... Extend the lift cylinders black handles until the center section is fully raised Remove the cylinder transport locks and store on lift straps Raise and lower the lift system several times to purge air from system Watch for leaks and retighten fittings if necessary 79 You may now charge the fold system Before charging the inside wing fold cylinders and outside wing Model 4000 only fold cylinders m...

Page 25: ...3500 4000TM Table of Contents Index Assembly Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 21 U D F B L R 1 2 5 3 2 Figure 19 Purging Hydraulic System 43146 4 4 6 6 4 7 5 ...

Page 26: ...s shown See gang angle adjustment in Operator Manual before going to field 82 Install turnbuckle assembly adjustable end on ear on front of rear gang bars and fixed end on ear of front gang bars Secure with 1 x 31 4 clevis pin 1 5 x 1 00 x 075 machine washer and 3 16 x 2 cotter pin 83 Install the round tubes between bottom front plate slotted hole toward rear rear plates and plates on center frame...

Page 27: ...e of Contents Index Assembly Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 23 12 14 1 U D F B L R 16 12 Figure 20 Center Gang Bar 43147 3 2 4 1 5 4 5 9 6 7 8 5 17 11 13 15 15 1 1 14 3 2 8 10 16 11 7 3 4 ...

Page 28: ...ssemblies adjustable end on ear on front of rear gang bars and fixed end on ear of front gang bars Secure with 1 x 31 4 clevis pins 1 5 x 1 00 x 075 machine washer and 3 16 x 2 cotter pin 89 Install the round tubes between bottom front plate slotted hole toward rear rear plates and plates on wing frame Install the 3 4 x 6 hex bolts 3 4 lock washers and nuts Attach other ends of plates to bottom of...

Page 29: ...of Contents Index Assembly Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 25 12 1 U D F B L R 12 10 Figure 21 Inside Wing Gang Bar 43148 3 4 1 4 6 7 8 5 16 17 11 14 15 15 13 8 9 8 2 11 2 3 9 3 4 5 2 5 14 5 ...

Page 30: ...semblies adjustable end on ear on front of rear gang bars and fixed end on ear of front gang bars Secure with 1 x 31 4 clevis pin 1 5 x 1 00 x 075 machine washer and 3 16 x 2 cotter pin 96 Install the round tubes between bottom front plate slotted hole toward rear rear plates and plates on wing frame Install the 3 4 x 6 hex bolts 3 4 lock washers and nuts Attach other ends of plates to bottom of w...

Page 31: ...le of Contents Index Assembly Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 27 13 14 U D F B L R 16 11 Figure 22 Outside Wing Gang Bar 43149 4 3 5 6 7 8 9 18 12 15 14 9 6 1 2 17 10 6 16 13 5 12 4 3 15 8 ...

Page 32: ...ght module Route shorter leads over towards marked left and right the front light mounting brackets as shown Route long lead along hoses on center frame tube to rear of machine This lead will be hooked up as shown in See Rear Lights SMV on page 29 103 Mount amber lamp lights to top of light brackets and with 1 4 x 1 Gr 5 hex bolts and 1 4 lock nuts Plug lead of amber lamp lights into leads of ligh...

Page 33: ...leads of amber lamp lights to amber leads of light harness dual amber 108 Mount red lamp lights to center frame plates with 1 4 x 1 Gr 5 hex bolts and 1 4 lock nuts Plug leads of red lamp lights to red leads of light harness dual amber 109 Attach smv sign to back side of smv mount secure with 1 4 x 3 4 pan head screws 1 4 lock washers and nuts 110 Tighten all bolts with lock nuts snug but do not t...

Page 34: ...nt tube of center frame as shown 113 Plug short leads of the fold assist harness one end to the light harness lead w valve and the other end into the lead from the bypass down pressure valve solenoid 114 Route the rest of fold assist harness as shown back to front tube of center frame and attach plugs to the proximity sensor leads 115 Be sure and get all wiring harnesses fastened up securely with ...

Page 35: ...der Purging Refer to Figure 27 Refer to hydraulic layouts in Appendix section of this manual for proper gang hose routing on center and wings See Hydraulic Connector ID on page 39 for proper fitting installation See Hose Clamp Assembly on page 19 for proper clamping of hoses 118 Retract and extend the gang system Red Handles several times to purge air from system Watch for leaks and retighten fitt...

Page 36: ...rm mount to wing frame with 5 8 x 31 32 x 61 2 u bolts secure with 5 8 lock washers and nuts 121 Attach screw jack to wheel arm mount with 1 2 x 11 4 hex bolts 1 2 top lock nuts 122 Slide gauge wheel spindle reciever into wheel arm mount secure with 3 4 x 4 hex bolt 3 4 lock washers and nuts Install the 5 8 x 11 4 hex bolts to the wheel arm mount 123 Align hole in 6 bolt hub spindle assembly with ...

Page 37: ...x 41 2 u bolts secure with 5 8 lock washers and 5 8 nuts Adjust the bracket to dimensions shown in layout drawings and torque u bolts to 150 ft lb 128 Attach ball joint brackets and to rolling spike tube assembly with 5 8 x 31 32 x 41 2 u bolts secure with 5 8 lock washers and nuts Place left ball joint brackets in proper location from layout drawing and torque u bolts to 150 ft lb Leave right bal...

Page 38: ...of plate on reel arm assembly dimensions in layout drawings may come off either end of tube For complete parts breakdown see Attachment Section of Parts Manual Refer to Figure 31 131 Install mounting reel arm assemblies in position shown in reel following rolling harrow placement drawing with 5 8 x 31 32 x 41 2 u bolts 5 8 lock washers and nuts Torque u bolts to 150ft lb 132 Attach reel tube assem...

Page 39: ...with rolling harrow only attach rigid or flex slide to rear tube of drag frame with 5 8 x 31 32 x 41 2 u bolts secure with 5 8 lock washers and nut 138 Tighten all bolts to specs See Torque Values Chart on page 38 A Frame Hitch Refer to Figure 33 139 Attach rear mounting bar to rear of center frame with 3 4 x 2 bolts 3 4 lock washers and nuts 140 Attach a frame hitch to rear of center frame with 5...

Page 40: ... Consult the Operator s Manual for the first time field adjustments before going to the field Weight Package Assembly Optional Refer to Figure 35 Lower machine until coulters are on ground and pressure is off leveling system Up to 2 sets of weights 4 weights may be installed in positions shown 149 Start by removing the 3 4 x 2 Gr 8 bolts from level bar assembly 150 Pivot level bar up so there will...

Page 41: ... to machine Completing Setup 158 The decals may now be installed 159 See appropriate pages for decals in the Parts Manual for decal placement 160 To install new decals a Clean the area on which the decal is to be placed b Peel backing from decal Press firmly on surface being careful not to cause air bubbles under decal c Slowly peel away top protective covering being careful not to pull decal from...

Page 42: ... 3 4 10 235 360 510 M18 X 1 5 220 350 485 3 4 16 260 405 570 M20 X 2 5 280 440 610 7 8 9 225 585 820 M20 X 1 5 310 650 900 7 8 14 250 640 905 M24 X 3 480 760 1050 1 8 340 875 1230 M24 X 2 525 830 1150 1 12 370 955 1350 M30 X 3 5 960 1510 2100 11 8 7 480 1080 1750 M30 X 2 1060 1680 2320 11 8 12 540 1210 1960 M36 X 3 5 1730 2650 3660 11 4 7 680 1520 2460 M36 X 2 1880 2960 4100 11 4 12 750 1680 2730 ...

Page 43: ...ng Apply liquid pipe sealant for hydraulic applications Do not use tape sealant which can clog a filter and or plug an orifice JIC Joint Industry Conference SAE J514 Note straight threads and the 37 cone on M fittings or 37 flare on F fittings Use no sealants tape or liquid on JIC fittings ORB O Ring Boss SAE J514 Note straight threads and elastomer O Ring Prior to installation to prevent abrasion...

Page 44: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 40 3500 4000TM Table of Contents Index Appendix Reference Information 3500TM Hydraulic Lift Layout 43108 ...

Page 45: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 41 3500TM Hydraulic Lift Layout 43109 ...

Page 46: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 42 3500 4000TM Table of Contents Index Appendix Reference Information 4000TM Hydraulic Lift Layout 42871 ...

Page 47: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 43 4000TM Hydraulic Lift Layout 42872 ...

Page 48: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 44 3500 4000TM Table of Contents Index Appendix Reference Information 3500TM Hydraulic Fold Layout 42873 ...

Page 49: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 45 ...

Page 50: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 46 3500 4000TM Table of Contents Index Appendix Reference Information 4000TM Hydraulic Fold Layout 42874 ...

Page 51: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 47 4000TM Hydraulic Fold Layout 42875 ...

Page 52: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 48 3500 4000TM Table of Contents Index Appendix Reference Information 3500TM Hydraulic Gang Angle Layout S N GP C6545H TP 69100 ...

Page 53: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 49 3500TM Hydraulic Gang Angle Layout S N GP C6545H TP 69101 ...

Page 54: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 50 3500 4000TM Table of Contents Index Appendix Reference Information 3500TM Hydraulic Gang Angle Layout S N GP C6544H 42876 ...

Page 55: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 51 3500TM Hydraulic Gang Angle Layout S N GP C6544H 42877 ...

Page 56: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 52 3500 4000TM Table of Contents Index Appendix Reference Information 4000TM Hydraulic Gang Angle Layout S N GP C6545H TP 69094 ...

Page 57: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 53 4000TM Hydraulic Gang Angle Layout S N GP C6545H TP 69095 ...

Page 58: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 54 3500 4000TM Table of Contents Index Appendix Reference Information 4000TM Hydraulic Gang Angle Layout S N GP C6544H 42878 ...

Page 59: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 55 4000TM Hydraulic Gang Angle Layout S N GP C6544H 42879 ...

Page 60: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 56 3500 4000TM Table of Contents Index Appendix Reference Information 3500TM Machine Layout 43071 ...

Page 61: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 57 3500TM Machine Layout 43072 ...

Page 62: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 58 3500 4000TM Table of Contents Index Appendix Reference Information 4000TM Machine Layout 43077 ...

Page 63: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 59 4000TM Machine Layout 43078 ...

Page 64: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 60 3500 4000TM Table of Contents Index Appendix Reference Information 3500TM Rolling Harrow Layout 43225 ...

Page 65: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 61 3500TM Rolling Harrow Layout 43226 ...

Page 66: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 62 3500 4000TM Table of Contents Index Appendix Reference Information 3500TM Heavy Reel Following Rolling Harrow Layout 43586 ...

Page 67: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 63 3500TM Heavy Reel Following Rolling Harrow Layout 43587 ...

Page 68: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 64 3500 4000TM Table of Contents Index Appendix Reference Information 4000TM Rolling Harrow Layout 43227 ...

Page 69: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 65 4000TM Rolling Harrow Layout 43228 ...

Page 70: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 66 3500 4000TM Table of Contents Index Appendix Reference Information 4000TM Heavy Reel Following Rolling Harrow Layout 43081 ...

Page 71: ...3500 4000TM Table of Contents Index Appendix Reference Information Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 67 4000TM Heavy Reel Following Rolling Harrow Layout 43082 ...

Page 72: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 68 3500 4000TM Table of Contents Index Appendix Reference Information ...

Page 73: ...ng Roll ing Harrow 66 67 4000TM Hydraulic Fold 46 47 4000TM Hydraulic Gang Angle S N GP C6545H 52 53 4000TM Hydraulic Lift 42 43 4000TM Machine 58 59 4000TM Rolling Harrow 64 65 4500TM Hydraulic Gang Angle 54 55 leaks 2 left hand defined 5 lifters 1 light brackets front 28 rear 29 light harness enhance 28 lead w valve 28 lights 2 amber lamp 28 29 red lamp 29 M medical assistance 2 19 N National Pi...

Page 74: ...Great Plains 586 537Q ENG 04 26 2019 Table of Contents Index 70 3500 4000TM Table of Contents Index ...

Page 75: ...Table of Contents Index Table of Contents Index ...

Page 76: ...Great Plains Mfg 1525 E North St P O Box 5060 Salina KS 67402 Table of Contents Index ...

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