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GREAT PLAINS HT1100-40, Operator'S Manual, Page: 7 / 38

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GREAT PLAINS HT1100-40 Operator'S Manual Download Page 7

Page 7

 

OPERATION MANUAL 

  Introduction 

 

ORBIT-AIR / ZERO-MAX IDENTIFICATION

Orbit-Air Serial Number / Model Number

The Company places a serial / model number nameplate on the  

front of the Turbo-Seeder (above Zero-Max) for easy identification. 

For parts, service, or technical information, always provide your 

dealer with the model and serial number.

 

Model: 

Serial No.:

Zero-Max Serial Number / Model Number

The Company places a serial number / model number 

nameplate on the side of the Zero-Max rate controller for easy 

identification. 

 

Model: 

Serial No.:

Summary of Contents for HT1100-40

Page 1: ...ad the Operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Cover illustration may show optional equipment not supplied with standard unit Copyright 2021 892 120M ...

Page 2: ...This Page Intentionally Left Blank ...

Page 3: ... SAFETY Decals 9 Operator s Manual Review 9 Operator Safety 10 Safety Guidelines 10 Granular Chemical Safety 11 Hydraulic Safety 11 Transport Safety 11 Storage Safety 12 Orbit Air Applicator 12 SET UP OPERATION 15 Control Unit Wiring Connections 15 Hydraulics 17 Safe Operation 18 Control Unit 19 Air Pressure Gauge 20 Closure Slides 21 Calibration 22 ...

Page 4: ...tents Continued MAINTENANCE 24 Routine Maintenance Inspection 24 Hydraulic Blower 24 Bearings 25 Lubrication 26 Safety 27 Clutches 27 Metering Wheels 29 Deflector Packages 30 Post Season Maintenance 31 Pre Season Maintenance 32 Troubleshooting 33 INDEX 36 ...

Page 5: ...could adversely affect equipment performance and warranty DEALER Your authorized dealer is your primary source for parts and service If you need assistance with the operation or maintenance of this applicator contact your dealer or the factory For future reference write the dealer s name and phone number below Purchase Date Dealership Salesperson Address City State Zip Phone Email Web Further Assi...

Page 6: ...luding but not limited to disc blades chisel points tires bushings and scrapers repeat repair due to improper diagno sis or improper repair by the dealer temporary repairs service calls and or mileage to and from customer location overtime premium or unit hauling expenses The warranty may be voided if the unit is towed at speeds in excess of 20 miles per hour 32 kilometers per hour or failures occ...

Page 7: ...he front of the Turbo Seeder above Zero Max for easy identification For parts service or technical information always provide your dealer with the model and serial number Model Serial No Zero Max Serial Number Model Number The Company places a serial number model number nameplate on the side of the Zero Max rate controller for easy identification Model Serial No ...

Page 8: ... or cause damage to equipment or property Safety messages will be preceded by the safety alert symbol and the word WARNING CAUTION or IMPORTANT These words mean WARNING Hazards or unsafe practices that COULD result in severe personal injury or death CAUTION Hazards or unsafe practices that COULD result in personal injury product damage or property damage IMPORTANT Provides practical information an...

Page 9: ...ver the desired area and press the small portion of the decal into place Remove the remainder of the backing paper and press the entire decal in place Pierce any air pockets and smooth them out Familiarize yourself with the location and message of all safety decals OPERATOR S MANUAL REVIEW ALL OPERATORS must read and understand the Operator s Manual before working with the applicator Review the Op...

Page 10: ...eafter according to OSHA Occupational Safety and Health Administration Regulation 1928 57 SAFETY GUIDELINES 1 Store a first aid kit in a visible accessible location and know how to use it 2 Keep safety decals clean and legible at all times Replace missing or damaged decals 3 Before servicing adjusting repairing or unplugging the applicator stop the machine set the parking brake and wait for all mo...

Page 11: ...rs in your area HYDRAULIC SAFETY 1 Keep hydraulic components clean so that leaks can be easily identified 2 Replace damaged hoses and fittings 3 Use a piece of cardboard when trying to pinpoint leaks Wear heavy gloves and a face shield 4 Have hydraulic components repaired by a qualified repair facility Makeshift repairs may fail suddenly creating a hazardous condition 5 If injured by a high pressu...

Page 12: ...ng the surrounding area with chemical or seed residue Dispose of the wash water in accordance with local standards and laws ORBIT AIR APPLICATOR The Orbit Air applicator is designed to efficiently broadcast seeds and granular chemicals This machine operates by using a hydraulically powered fan to blow product through an air delivery system Figure 2 Orbit Air Applicator ...

Page 13: ...ivators and much more NOTE When mounting on vertical tillage equipment or any other implement be sure to mount and place unit as close to center on parent implement for even weight distribution Product is fed from the hopper via metering wheels into individual mixing chambers where the air stream moves it through hoses to all delivery attachments Precise rate control is achieved by maintaining a s...

Page 14: ...Page 14 OPERATION MANUAL Set Up Operation Figure 3 Metering Wheel Decal An IMPORTANT metering wheel decal is located on the side of the Orbit Air applicator for quick reference ...

Page 15: ...ed from the factory to be nominally closed The chain has to be pulled to release the switch to stop the electric motor Note The Run Hold switch only turns on or off the electric motor For stopping for long periods of time shut off the center master switch to cut all power to motor and clutches Mount run Hold switch per instructions 7 Connect wire 62181 10 from console back to hopper and connect to...

Page 16: ...Page 16 OPERATION MANUAL Set Up Operation WIRING CONNECTIONS 6245DS GP S1 ...

Page 17: ...eating and excessive back pressure Use of adaptors or other than like brand connectors may cause excessive back pressure resulting in seal failure on the hydraulic motor If your tractor combine etc has a remote outlet that is piped directly to the oil cooler use it for the return hose If the blower s hydraulic motor is equipped with a case drain return it is highly recommended that this be used to...

Page 18: ...and couplers Use a clean cloth to wipe any accumulating dirt from the couplers before connection to the tractor s hydraulic system 3 Inspect all delivery hoses for any wear and restrictions Repair or replace if necessary 4 Inspect the hopper for accumulation of any foreign material that could plug the venture system 5 Check all the chains and sprockets for proper adjustment and tension Adjust as r...

Page 19: ...ll width application Green lights above indicate which option is selected Half width is useful when finishing a field or where overlapping may occur Figure 8 Control Unit 1 Green Light Left and right shaft monitoring indicators flash when working properly 2 Amber Light Air pressure indicator light is always ON when applicator is functioning normally The light will turn OFF if air pressure falls be...

Page 20: ...es proper fan speed by measuring air pressure in the manifold in ounces in 2 The gauge is wired to the pressure indicator light on the control unit NOTE The Amber air pressure indicator on the Control Unit will go OFF if there is a problem For granular chemicals and light seed the recommended air pressure is between 8 12 oz in 2 ...

Page 21: ...tion determines the actual product flow rate of your applicator Generally the metering rate of granular products and seed is predictable as long as its properties are consistent However metering rate variations are possible and may be caused by Manufacturer s quality control A change in product density due to settling during transport Damaged or worn metering components Variations in seed size and...

Page 22: ...ing wheels are used for your application Figure 11 Zero Max 1 Gauge 2 Arrow 3 Look up the rate chart for the material and deflector tube spacing Set the speed control on the applicator for your rate according to the chart Make sure you align the arrow by viewing the gauge at eye level on the Zero Max If no chart is available for your material estimate a rate control setting based on a similar prod...

Page 23: ... of acre covered Example 30 foot width x 88 feet 2 640 sq ft 2 640 sq ft 43 560 0606 of an acre 4 Divide the pounds collected instep 2 by the portion of an acre calculated in step 3 This would be the number of pounds per acre you are applying at one mile per hour Divide this amount by your speed Example 2 9 pounds of product 0606 of an acre 47 8 pounds per acre 1 mph 47 8 pounds 5 mph 9 6 pounds p...

Page 24: ...ocedures that are necessary to safely service or maintain equipment Lock out electrical power before performing maintenance or service Make sure everyone is clear of machinery before starting engine engaging power or operating machine HYDRAULIC BLOWER CAUTION Failure to provide regular inspection and maintenance may cause equipment failure and unsafe operation Inspect blower shaft bearings frequen...

Page 25: ...use damage to shaft or sprockets Binding of the shaft could cause a change in application rates MANIFOLD CAUTION Failure to clear accumulation of debris may interfere with air passage and delivery of material Make sure to clear manifold of collected dust or debris by daily removing expansion plugs in the manifold and blow out remove dust and debris ...

Page 26: ...LUBRICATION Figure 12 Grease Points 2 Bearing 3 Grease Fitting NOTE There are only 2 grease fittings on the Turbo seeder Grease all fittings daily during use to assure best operation and prevent undue wear of moving parts and drive shafts ...

Page 27: ...s and shields are in place when the applicator is being operated 7 Never wear ill fitting baggy or frayed clothing when working on any drive system components 8 Store and transfer gasoline solvents cleaners or any flammable liquids only in Safety Standard approved containers For Clutched Models Components An electric clutch consists of three primary components 1 Coil Assembly The clutch s power so...

Page 28: ...loth steel wool or a wire brush to clean surfaces NOTE Clutches should release when electrical power is shut off If the metering shaft continues to turn inspect clutches for improper assembly corrosion damage or failure Evaluating Clutch Bearing mounted field clutches NOTE Clutch to be at room temperature 70 F 21 C to complete the following test 1 Turn engine and all other components off 2 Disconn...

Page 29: ...g the flangettes and the black bearings in place 3 Pull the metering hex shaft out of the metering wheels and stainless wear plates 4 Remove metering wheels from metering cups 5 Insert the new metering wheels in between the stainless wear plates in the metering cup 6 Slide the metering hex shaft through all the metering wheels and wear plates 7 Replace the black bearings and flangettes 8 Tighten h...

Page 30: ...Page 30 OPERATION MANUAL Maintenance DEFLECTOR PACKAGES Instructions for mounting deflectors are shipped with each hopper deflector package for the size type of unit the Turbo Seeder will be mounting on ...

Page 31: ...and clean them 2 Clean the inside of the hopper especially the bottom corners 3 Purge the delivery system by running the fan at operating speed 4 Lubricate all roller chains and bearings 5 Remove the manifold pressure gauge Store it in a clean dry place Plug the port 6 Touch up any paint scratches 7 Store in a shed or cover with a waterproof tarp ...

Page 32: ...t the applicator for accumulation of debris Clean if necessary Install the manifold pressure gauge Run the fan to ensure it is working properly Run the fan at operating speed and check the air flow in each outlet Metering System If needed disassemble the electric clutches and buff the internal surfaces with emery cloth steel wool or a wire brush Inspect individual metering wheels for wear Check sp...

Page 33: ...clean bearings Zero Max turning in non preferred direction Since Zero Max turns faster in non pre ferred direction marked by an arrow com pensate and lower the setting by checking application rate through calibration Stripping of Sprocket Teeth Condition Solution Binding of metering shaft Check and clean bearings Do Not oil or grease the black bearing Product not Metering Condition Solution Indivi...

Page 34: ...bottom Drain Remove plug and thoroughly dry hopper Water in manifold Clear mixing chambers remove plug from manifold run blower until system dries Chattering Noise Coming from Fan Condition Solution Bearing dry or worn Replace Impeller out of balance Check and replace Impeller blades striking housing Shut down blower Readjust or replace Hydraulic Motor Condition Solution Leaking Replace seal Check...

Page 35: ...Page 35 OPERATION MANUAL THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 36: ...se Points 26 H Hydraulic Blower 24 25 Hydraulics 11 17 I Introduction 5 L Lubrication 26 M Maintenance Inspection 24 Lubrication Grease Points 26 Post Season 33 Pre Season 32 Safety 27 Metering Wheel Changing 29 O P Plate Serial Number 7 Post Season Maintenance 33 Pre Season Maintenance 32 S Safety Granular Chemical 11 Hydraulic 11 Information 8 Transport 11 T Troubleshooting General 33 W Warranty...

Page 37: ...Page 37 OPERATION MANUAL THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 38: ...Great Plains Mfg Inc 1525 E North Street Salina Kansas 67401 USA www greatplainsmfg com ...

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