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Great Outdoors GM475SSP, Assembly And Owner'S Manual

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Great Outdoors GM475SSP Assembly And Owner'S Manual Download Page 11

11

Parts and Assemblies

(See page 10)

Master Hardware Pack
Warming Rack
Cooking Grids
Heat Shield
Drip Pan

Grill Head Assembly

Grill Lid
Heat Indicator
Hinge Pin
Nameplate
Grill Tub
Stainless Steel Burner
Burner Knob
Knob Bezel
Electronic Ignitor
Valve Assembly
Hose / Regulator

Grill Cabinet

Front Cabinet Frame
Rear Cabinet Frame
Left Cabinet Panel
Right Cabinet Panel
Bottom Cabinet Panel
Warming Drawer
Warming Drawer Front
Cabinet Door
Locking Caster

Left Side Table

Side Table
Front Table Bracket
Rear Table Bracket
Front Basket
Table Drawer

Right Side Burner

Burner Table
Front Table Bracket
Rear Table Bracket
Front Basket
Burner and Ignitor
Cooking Grate
Table Lid
Burner Knob
Knob Bezel

description

ref

001
002
003
004
005

100
101
102
103
104
105
106
107
108
109
110
111

200
201
202
203
204
205
206
207
208
209

300
301
302
303
304
305

400
401
402
403
404
405
406
407
408
409

part no.

AZ999001
AZ999002
AZ999003
AZ999004
AZ999005

AZ999101
AZ999102
AZ999103
AZ999104
AZ999105
AZ999106
AZ999107
AZ999108
AZ999109
AZ999110
AZ999111

AZ999201
AZ999202
AZ999203
AZ999204
AZ999205
AZ999206
AZ999207
AZ999208
AZ999209

AZ999300
AZ999301
AZ999302
AZ999303
AZ999304
AZ999305

AZ999401
AZ999402
AZ999403
AZ999404
AZ999405
AZ999406
AZ999407
AZ999107
AZ999108

date of purchase is required. Please call to receive a
return authorization number before returning any grill
components. To order parts call toll free
in the USA:

in Canada:

1-800-944-8982

1-800-668-5323

Replacement parts are available direct from our
warehouse. Some components are not available
preassembled and may be ordered separately. For
convenience, the following parts list is provided along
with a representation of the items listed. Charges for
replacement parts and shipping may apply.
For warranty replacements, proof of ownership and

Model GM475SSP Replacement Parts

104

102

003

004

101

106

105

108

107

109

111

110

301

302

303

304

305

401

402

403

404

405

406

407

408

409

Summary of Contents for GM475SSP

Page 1: ...to the appliance Extinguish any open flame Open lid If odor continues immediately call your gas supplier or fire department Read all of these instructions and keep them in a safe place for future reference Leave these instructions with the consumer Assembly and Owner s Manual L P Gas Cylinder Not Included FOR YOUR SAFETY Never leave a grill unattended when in use FOR YOUR SAFETY 1 2 1 2 3 4 CONSUM...

Page 2: ...cts that your family will enjoy for years to come If for any reason we have failed to meet or exceed your expectations please allow us the opportunity to make it right by calling us toll free during the following want you to be completely satisfied with your purchase so you will agree with our motto United States 1 800 944 8982 Canada 1 800 668 5323 there s nothing like the great outdoors TM hours...

Page 3: ...Parts Replacement Parts Step 2 Cabinet Assembly Step 3 Cabinet Assembly Step 4 Grill Head Step 5 Side Burner Valve Step 6 Side Tables Step 7 Side Tables Step 8 Cooking Grids Step 9 Cabinet Doors Step 10 Drip Pan Installing an L P Gas Cylinder Leak Testing Lighting Instructions Side Burner Operation Using Your Grill Caring for Your Gas Grill Cleaning and Maintenance Warranty Chapter 2 ASSEMBLY INST...

Page 4: ...ee and clear from other debris Do not store grill covers or other items in the cylinder area Do not operate this barbecue in garages breeze ways sheds or any enclosed area Choosing a Safe Location for a Gas Barbecue Grill Necessary Information to Safely Use a Gas Grill Installation 1 Chapter Monterra Series Gas Grill The gas fuel used by this product is highly flammable and must be used in a respo...

Page 5: ... a location away from children and pets Do not leave grill unattended when in use To avoid burns do not touch any hot grill surface If necessary use a protective glove when operating control knobs tank shut off valve or lid handle Do not place combustible material such as cloth or plastic on grill surface during use Do not lean on side tables or place more than 15 pounds of weight on a side table ...

Page 6: ...ly with the Type 1 fitting supplied must be used with the appliance Do not use a hose and regulator assembly other than the one supplied with the grill or a manufacturer s replacement fuel pressure regulator assembly The Type 1 connection system has the following features 1 The system will not allow gas to flow until a positive connection has been made 2 The system has a thermal element that will ...

Page 7: ...he cylinder is overfilled or overheated All L P gas cylinders used with this appliance shall be constructed and marked in accordance with the specifications for L P gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable and shall be provided with a liste...

Page 8: ...lve knob before returning the cylinder to the customer For proper purging procedures in the USA refer to Safety Bulletin NPGA 133 Purging L P Gas Cylinders and Safety Bulletin NPGA 130 Recommended Procedures for Filling Cylinders PURGING AND EVACUATION DEVICES FOR L P GAS CYLINDER WITH TYPE 1 CYLINDER VALVES CAUTION When using a cylinder exchange be sure the exchanged cylinder is a Type 1 cylinder...

Page 9: ...r by holding the parts in place while you fasten the nuts and bolts 5 To be ready to barbecue immediately have the L P gas cylinder filled by an authorized L P dealer or cylinder exchange center 1 Remove and set aside all inner boxes and parts from the master carton 2 Remove and set aside all wrapping paper and additional packaging from the parts 3 Do not destroy carton or packing until your grill...

Page 10: ...05 206 207 004 208 201 203 202 204 209 205 10 Not Pictured 001 Master Hardware Pack Locate these parts Assembly Step 1 Identifying the Grill Parts Note Refer to the parts listing on page 11 for descriptions and replacement part information ...

Page 11: ...405 406 407 408 409 part no AZ999001 AZ999002 AZ999003 AZ999004 AZ999005 AZ999101 AZ999102 AZ999103 AZ999104 AZ999105 AZ999106 AZ999107 AZ999108 AZ999109 AZ999110 AZ999111 AZ999201 AZ999202 AZ999203 AZ999204 AZ999205 AZ999206 AZ999207 AZ999208 AZ999209 AZ999300 AZ999301 AZ999302 AZ999303 AZ999304 AZ999305 AZ999401 AZ999402 AZ999403 AZ999404 AZ999405 AZ999406 AZ999407 AZ999107 AZ999108 date of purc...

Page 12: ...ve Firmly push them into place Locate the screws on the bottom of the front and rear cabinet frames in the locations shown Loosen the screws but it is not necessary to remove them Position the bottom cabinet panel between the front and rear cabinet frames as shown Make sure the mounting tabs capture the screws Securely re tighten all 4 screws Your assembly should look like this Assembly Step 2 Cab...

Page 13: ...sters 1 2 3 From the underneath side of the cabinet assembly insert the 4 remaining M6 bolts and washers into the mounting holes of the side panels as shown below Position the cabinet side panels as shown The panels must be inserted from the inside of the cabinet assembly and slid straight down into place Line up the inside mounting holes and insert an M6 bolt and washer for each of the 4 mounting...

Page 14: ...ashers 4 USE HARDWARE B Grill Head Assembly 2 For each mounting tab insert an M6 bolt and washer Tighten all 4 bolts securely 1 Set the grill head assembly onto the top of the cabinet assembly as shown Be sure the grill head lines up inside the mounting tabs on the top of the cabinet B B ...

Page 15: ...e bolts Mount the knob onto the valve stem Push the knob securely onto the stem 4 5 6 Attach the front bracket with the valve to the side burner table Insert the valve into the burner tube as shown Secure the bracket with the 3 M6 bolts and washers as shown Securely tighten all bolts 15 LOCATE THESE PARTS Right Side Burner Table Right Side Table Basket Assembly Step 5 Assemble the Side Burner M5 x...

Page 16: ...e the two loosened bolts with the two bottom mounting holes on the side table 6 Locate the loose ignitor wire near the control panel and connect the loose end to the side burner ignitor electrode 2 Line up the side table to the side of the grill head Loosen 1 Locate the 2 pre installed bolts on each side of the grill head Loosen all 4 bolts but do not remove them M6 x 30mm Bolt 4 B M6 Washers 4 A ...

Page 17: ...with the two bottom mounting holes on the side table 4 5 From the inside of the grill head insert the M6 bolts and washers that fasten the side table Securely tighten all the bolts 1 Locate the 2 pre installed bolts on each side of the grill head Loosen all 4 bolts but do not remove them Note Use remainder of Hardware D from the previous step A B LOCATE THESE PARTS Left Side Table Assembly ...

Page 18: ...ch heat shield must be placed above a burner resting on the brackets in the front and rear of the grill tub Place the cooking grids onto the top of the grill tub They will rest just inside the top ledge of the tub Place the warming rack in the grill lid The warming rack will hang from the two brackets in the side of the grill lid Insert the M5 bolts into the grill lid to hold the warming rack 1 2 ...

Page 19: ... drawer and fasten it with the five M5 bolts and washers Tighten securely Place the assembled warming drawer into the grill cabinet just below the grill head using the pre mounted drawer glides Mount the doors to the cabinet as shown The door pins are spring loaded push in the pins to mount them to the cabinet hinges USE HARDWARE F M5 x 10mm Bolt 5 A B M4 Washers 5 B A ...

Page 20: ...20 Assembly Step 10 Install the Drip Pan LOCATE THESE PARTS Drip Pan 1 From the back side of the grill insert the drip pan into the mounting tabs underneath the grill tub ...

Page 21: ...right into the bottom of the grill cabinet The cylinder will sit securely into the seat in the bottom of the cabinet 2 Connect the Hose Regulator to the L P gas cylinder Be sure to thread the coupler properly and securely Refer to the following page for more instructions to properly connect the L P gas cylinder ...

Page 22: ... drippings that could damage the fuel supply system 1 The top knob on the supply cylinder must be closed See that the top cylinder knob is turned clockwise to a full stop 2 Check that all the grill burner knobs are turned off 3 Remove the protective caps from the cylinder valve and coupling nut if present 4 Hold the regulator in one hand and insert the nipple into the valve outlet Be sure the nipp...

Page 23: ...23 Caring for your Gas Grill Lighting Instructions Leak Testing the Fuel Supply System Use and Care Directions 3 Chapter Monterra Series Gas Grill ...

Page 24: ...kwise one rotation to open 4 Apply the soap solution to all connections of fuel supply assembly If no soap bubbles appear the grill is fine for use If bubbles form at the connections there is a leak In case of a leak try tightening the joint If necessary replace the faulty part with a replacement part recommended by the manufacturer 5 Turn off the knob on fuel supply cylinder 6 Turn on the burner ...

Page 25: ...ing the igniter button Read all the steps before beginning STEP 1 Check the burner tubes for blockage from an insect nest see CLEANING THE BURNER VENTURI TUBES STEP 2 Ensure that both of the burner control knobs are in the OFF position STEP 3 STEP 4 Open the fuel supply valve on the L P gas cylinder Open the valve turns only 1 1 2 25 CAUTION Do not stand with head or arms over the grill STEP 5 To ...

Page 26: ...rotective gloves STEP 1 Turn the burner control knob s off The burner flame will go out STEP 2 Turn off the top L P cylinder valve by turning the knob in a clockwise direction until it stops IMPORTANT Always have the gas shut off at the L P cylinder valve when the grill is not in use The L P cylinder has a leak detection feature which will restrict the amount of gas flow to the burner if the tank ...

Page 27: ...NTIL IT CLICKS rapidly to light the burner IGNITING THE SIDE BURNER Read all the steps before beginning STEP 1 Check the burner venturi tubes for blockage from an insect nest see CLEANING THE BURNER VENTURI TUBES STEP 2 Ensure that the burner control knob is in the OFF position CAUTION Do not stand with head or arms over the grill STEP 3 To light using the igniter Push in and turn the side burner ...

Page 28: ...ame setting is for quick searing of meat Sear foods then finish cooking on a lower setting A medium setting works best for cooking steaks pork chops and hamburgers The lowest setting works well for all roasts and rotisserie foods Even thick steaks when seared on a high setting first will have a better texture and be more juicy cooked on low The grill s burners may be operated to cook on either sid...

Page 29: ...il to prevent food from sticking Preheat the grill with the lid closed about five to ten minutes before cooking Cook with lid down when possible This will keep temperature even conserve fuel improve food s flavor and lessen flare ups Never leave cooking food unattended Frozen meat and poultry should be thawed before cooking Trim the excess fat Frozen fish and vegetables will cook without thawing H...

Page 30: ...spect the condition and position of the gas supply hose Portable grills can be stored indoors without the cylinder If leaving it outdoors cover the grill for protection from weather If owner supplied electrical accessories are used with grill such as an electric rotisserie follow specification statements included with the accessory Do not allow cord to touch any hot surfaces that could melt the in...

Page 31: ...requirement will be shipped at no charge via the discretion of the Customer Service Department ground shipments US Mail or Parcel Post ONLY Any Special handling charges i e Second Day Overnight etc will be the responsibility of the consumer All warranty claims apply only to the original purchaser and require a proof of purchase verifying purchase date Do not return parts to our address without fir...

Page 32: ...e Great Outdoors Grill Company and Monterra logo are trademarks of CFM Great Outdoors and not to be used without express permission by the owners and managers of CFM Great Outdoors Patents Pending USA 1998 2004 Part No AZ999038 Revision A February 2004 ...

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