Gray KwikLift KL-20 Owner'S Manual Download Page 11

10 

 

2. MAINTENANCE INSTRUCTIONS 

 

WARNING 

To prevent serious injury or death from a falling vehicle, all inspection and maintenance procedures must be 
performed after the lift has been removed from service.  Position the lifts so you have clear access to all sides 
of the lift for inspection and service. 

The owner must inspect, or appoint a knowledgeable person to inspect, the lift.  Visual inspection should be made 
before each use of lift, checking for abnormal conditions.  Regular inspections should be made weekly for daily 
use and monthly for intermittent use.  Each jack must be inspected immediately if subjected to an abnormal load 
or shock.  Any jack which appears to be damaged in any way, is found to be badly worn, or operates 
abnormally shall be removed from service until necessary repairs are made. 

1.

 

All warning and capacity labels should be readable and complete.  Wash external surfaces of jack, labels, 
and decals with a mild soap solution. 

2.1  Lubrication 

1.

 

Lubricate the pneumatic wheels, swivel caster, and sliding portions of the jack monthly.   

2.2  Air Valve Cleaning Instructions 

1.

 

Remove the valve cover. 

2.

 

Remove the valve from the 1/4" pipe nipple. 

3.

 

Remove the brass handle in the valve body. 

4.

 

Use a stiff wire or pin punch to push the spools out of the valve body. 

5.

 

Carefully examine the seal on the end of the spool for any dirt or foreign material.  If foreign material is 
embedded in the seal, remove the screw and cup from the end of the spool, then remove and clean the seal.  
Turn the seal over and reassemble it into the cup.  Secure the cup back onto the end of the spool with the 
screw. 

6.

 

Lubricate the spool with light chassis grease.  Insert the spool with O-ring into the air inlet spool port. 

7.

 

Insert the spool without O-ring into the air exhaust port. 

8.

 

Insert the spring(s). 

9.

 

Apply thread sealant to the plug(s) and install the plugs into the valve body.  Do not over tighten the plug(s), 
as the threads can very easily be damaged. 

10.

 

Install the valve back onto the pipe nipple using pipe thread sealant on the threads of the nipple. 

 
 

 

Summary of Contents for KwikLift KL-20

Page 1: ...EVERY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH...

Page 2: ...9 Lifting a Trailer 9 2 MAINTENANCE INSTRUCTIONS 10 2 1 Lubrication 10 2 2 Air Valve Cleaning Instructions 10 3 STRUCTURAL INSPECTION 11 3 1 Inspecting the Lift 11 4 TROUBLESHOOTING 12 5 AIR PRESSURE...

Page 3: ...ipping or slipping of vehicles or their components caused primarily by improperly securing loads overloading off centered loads use on other than hard level surfaces and using equipment for a purpose...

Page 4: ...d or property damage or death Use the jack to raise one end of a vehicle or trailer This jack is designed to for lifting only one end of the vehicle or trailer not supporting Once the vehicle or trail...

Page 5: ...addle Spread minimum 37 inches Saddle Spread maximum 48 5 8 inches Saddle Starting Height minimum 14 inches Saddle Starting Height maximum 20 inches Powered Stroke 30 inches COMPONENT IDENTIFICATION B...

Page 6: ...jack 5 Identify lifting points and prepare the load for lifting 6 Raise the vehicle 7 Use appropriate vehicle support stands 8 Lower the vehicle Each of these steps is discussed in detail in the foll...

Page 7: ...ler that will be lifted If lifting a trailer remove any load on or in the trailer 2 Chock the wheels on the end of the vehicle or trailer that will remain on the ground The chocks must be placed on th...

Page 8: ...height 4 Lower the lift onto the nearest down stop lug by operating the air valve handle to exhaust air see Figure 2 Do not operate the down stop release lever or else the lift will not properly engag...

Page 9: ...ntil the lift is above the next down stop lug 3 Operate the air valve handle as shown in Figure 2 to lower the lift onto the down stop lug Be sure to continue exhausting air even after the lift engage...

Page 10: ...anufacturer to determine if there is an alternate lifting location Roll the lift into place make sure it is centered on the trailer and bumper Make sure that the lift saddles on the lift frame fully e...

Page 11: ...a mild soap solution 2 1 Lubrication 1 Lubricate the pneumatic wheels swivel caster and sliding portions of the jack monthly 2 2 Air Valve Cleaning Instructions 1 Remove the valve cover 2 Remove the...

Page 12: ...wear Visually inspect the welds If any irregularities or problems are detected during an inspection the jack must be removed from service immediately and repaired Contact the manufacturer using the co...

Page 13: ...ve Cleaning Instructions section of this manual Lift will not lower or lowers erratically Vehicle parking brake is set and or transmission is in gear If lifting on front of vehicle and rear wheels are...

Page 14: ...13 6 MAINTENANCE CHART Action Date Details Person Responsible Receiving Inspection...

Page 15: ...14 NOTES...

Page 16: ...Joseph Missouri 64503 Customer Service Hotline 800 821 7320 or 816 233 6121 Fax 816 233 7251 E mail gray grayusa com Website grayusa com Printed in U S A 2018 Gray Manufacturing Company Inc P N 0 670...

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