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PHOTOVOLTAIC MODULES SAFETY 

AND INSTALLATION MANUAL Rev. M 

VALID IN NORTH AMERICA ONLY 

Valid from February 2011 

1305 South Bertelsen Road, Eugene, Oregon 97402, USA 

www.grapesolar.com 

Tel: 1-877-264-1014 (toll free), 1-541-349-9000, Fax: 1-541-343-9000 

 

 

 

grounding hole at the back of the module. Place the ground lug on the module frame’s 
outer surface and in-line lengthwise. Insert a #8-32 x 0.5” stainless steel screw through 
the ground lug and frame, and secure from behind with a #10 stainless steel star washer 
and nut. Torque the screw to 25 inch lbs (2.8Nm). 

4.3.2

 

  Use the UL listed grounding and bonding equipment (KDER), e.g. SOLKlip type 

1954381-1, by Tyco Electronics Corp (E69905), to provide a reliable grounding 
connection to the module frame. 

4.3.3

 

  Use a set of stainless steel grounding and bonding equipment including bolt/nut/cupped 

washer/flat washer/serrated washer to provide a reliable grounding connection to the 
module frame (refer to Figure-1). A flat washer is required between serrated washer and 
Φ2.5mm grounding wire. A cupped washer is required between grounding wire and the 
nut (with torque less than 4N•m). Grounding wire should be directly connected with the 
screw. 

 

4.4

 

The rack must also be grounded unless they are mechanically connected by nuts and bolts to the 
grounded PV modules. The array frame shall be grounded in accordance with NEC Article 250.

 

 

 

 

 

 

 

 

               

 

 

Figure-1 Grounding panel frame with stainless steel grounding & bonding equipment

 

5.

 

Mounting 

5.1

 

The modules have been evaluated by UL that can sustain a positive or negative design loading 
of 30 lbs/ft

2

(1600 Pascal). The maximum mechanical load on the module must not exceed 50 

lbs/ft

2

 (2400 Pascal) under any circumstance. 

5.2

 

Each module must be securely fastened at a minimum of 4 points using support frames or 
mounting kits specialized for PV applications.   

5.3

 

Panels may be mounted at any angle from vertical to horizontal orientation. However, to obtain 
maximum yield from the PV system, the direction and tilt angle for the modules shall be set to 

Stainless steel M5 nut 

Stainless steel cupped M5 washer 

Stainless steel flat M5 washer 

Stainless steel M5 serrated washer 

Grounding lead 

Stainless steel M5 bolt 

 

Summary of Contents for GS-S-150-SF

Page 1: ...ocument applies to Grape Solar photovoltaic modules with model number GS S 150 SF GS S 155 SF GS S 160 SF GS S 165 SF GS S 170 SF GS S 175 SF GS S 180 SF GS S 185 SF Carefully read through this manual...

Page 2: ...ebruary 2011 1305 South Bertelsen Road Eugene Oregon 97402 USA www grapesolar com Tel 1 877 264 1014 toll free 1 541 349 9000 Fax 1 541 343 9000 2 Table of Contents I General Information 3 II Safety P...

Page 3: ...oor land based applications only 6 Rated power output specification of Grape Solar PV modules are made at the Standard Test Condition STC which is 1000W m2 irradiance 1 5 Air Mass AM and 25 C 77 F cel...

Page 4: ...connected modules have to be stored outside for any length of time always have the glass surface facing down and cover modules with water proof material to prevent water collecting inside the panel a...

Page 5: ...id accidental exposure to live circuits 3 4 When working with modules exposed to light follow all applicable regulations regarding working with live electrical equipment 3 5 Do not install or handle t...

Page 6: ...th or material before making or breaking electrical connections 3 15 Broken junction boxes or broken connectors are electrical and laceration hazardous and cannot be repaired Please contact the instal...

Page 7: ...scal To avoid exceeding the 30 lbs ft2 mechanical loading limit site specific loads such as wind and snow should be taken into account 1 5 The site should not have exposure to extremely corrosive chem...

Page 8: ...nnectors such as MC 4 connectors which are approved for use at the maximum short circuit current of the module 3 7 Over current device e g fuse or circuit breaker whose rating is not greater than the...

Page 9: ...asher and 2 5mm grounding wire A cupped washer is required between grounding wire and the nut with torque less than 4N m Grounding wire should be directly connected with the screw 4 4 The rack must al...

Page 10: ...nt top glass facing downward 5 8 At least a 4 inch clearance between the module frames and structure or wall or ground is required to prevent wiring damage and allows air to circulate behind the modul...

Page 11: ...on 4 Do not remove the dirt by scraping or rubbing away from the module front surface when dry as this may cause micro scratches on the glass and lead to module performance degrading 5 Water can be us...

Page 12: ...damage injury or expense arising through improper use or incorrect installation operation or maintenance Furthermore Grape Solar assumes no responsibility for any infringement of patents or other righ...

Page 13: ...16 0 35 2 16 0 35 2 16 0 35 2 16 0 35 2 16 0 35 2 16 0 35 2 Max System DC Voltage V 600 600 600 600 600 600 600 600 NOCT 50 2 50 2 50 2 50 2 50 2 50 2 50 2 50 2 Current coeff K 0 06 0 01 0 06 0 01 0 0...

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