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7

440 02 7000 02

Specifications subject to change without notice.

2. Close the external manual gas valve (Figure 17).

Figure 17

Close the external manual gas valve

3. Turn off electrical supply to the furnace (Figure 18).

Figure 18

Turn Off Electrical Supply

4. Remove main furnace door.
5. Turn control switch on the gas control to OFF position

(Figure 19).

Figure 19

Gas control switch to OFF

O

F

F

ON

GAS CONTROL SWITCH

SHOWN IN “OFF” POSITION

6. Replace main furnace door.
7. If the furnace is being shut down because of a malfunction, call

your dealer as soon as possible.

PERFORMING ROUTINE MAINTENANCE

With proper maintenance and care, your furnace will operate

economically and dependably. Instructions for basic maintenance

are found on this and the following pages. However, before

beginning maintenance, follow these safety precautions:

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Turn off electrical power supply to your furnace before

removing the access doors to service or perform

maintenance.

!

WARNING

CUT HAZARD

Failure to follow this caution may result in personal injury.
Although special care has been taken to minimize sharp

edges, be extremely careful when handling parts or reaching

into the furnace.  Wear safety glasses, gloves, and

appropriate protective clothing.

CAUTION

!

FILTERING OUT TROUBLE

UNIT PERFORMANCE HAZARD

Failure to follow this caution may result in product damage.
Never operate your furnace without a filter in place.  Doing

so may damage the furnace blower motor.  An

accumulation of dust and lint on internal parts of your

furnace can cause a loss of efficiency.

CAUTION

!

A dirty filter will cause excessive stress on the furnace, heat

exchanger, and blower motor and can cause it to overheat and

automatically shut down. The furnace filter should be checked

every 4 weeks and cleaned or replaced if necessary.
If installed with factory specified disposable media filter, check or

replace filter before each heating and cooling season. Replace

disposable media filter at least twice a year.
If your furnace filter needs replacing, be sure to use the same size

and type of filter that was originally specified.
The air filter for the furnace may be located in the blower

compartment or in a filter cabinet/rack attached to the side or

bottom of the furnace. If air filter has been installed in another

location, contact your dealer for instructions. To inspect, clean

and/or replace the air filter(s), follow these steps:

1. Turn off electrical supply to the furnace (Figure 20).

Figure 20

Turn OFF electrical supply

2. Remove main furnace door (Figure 21).

Figure 21

Main furnace door

Summary of Contents for WFHR

Page 1: ...formed by a qualified installer service agency or the gas supplier WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury and or death Carbon Monoxide is invisible odorless and toxic Payne Heating and Cooling Systems recommends a carbon monoxide alarm in your home even if you do not own a gas appliance Locate the carbon monoxide alarm in the living ...

Page 2: ...nace are based on standard U S Department of Energy test procedures GENERAL FURNACE SAFETY 1 Combustible Materials Gasoline Warning 1 2 Furnace Must be Kept Free and Clear of Insulating Material Warning 4 3 Furnace Needs Air for Combustion and Ventilation Warning 4 4 Starting Lighting and Shutting Down the Furnace Warning 5 6 5 Proper Furnace Shutdown Procedures 6 6 Flood Damage Warning 1 7 Fire o...

Page 3: ...e is left unattended for an extended period of time have it checked periodically for proper operation This precaution will prevent problems associated with no heat such as frozen water pipes etc See Before You Request a Service Call section in this manual ELECTRICAL OPERATION HAZARD Failure to follow this warning could result in injury death or property damage Do not keep combustible materials gas...

Page 4: ...ppers waxes and plastics S Make sure the combustion air for your furnace does not contain any of these compounds During remodeling be sure the combustion air is fresh and uncontaminated If these compounds are burned in your furnace the heat exchangers may deteriorate S A furnace installed in an attic or other insulated space must be kept free and clear of insulating material Examine the furnace ar...

Page 5: ...nace door or in the Shutting Down Your Furnace section and call your dealer as soon as possible FIRE AND EXPLOSION HAZARD Failure to follow this warning could result in personal injury death or property damage Should the gas supply fail to shut off or if overheating occurs turn off the manual gas valve to the furnace BEFORE turning off the electrical supply and install lockout tag WARNING S CHECK ...

Page 6: ...nite the system will lockout If lockout occurs or the blower does not come on shut down your furnace and call your dealer for service 12 Set your thermostat to the temperature that satisfies your comfort requirements SUGGESTION Setting the thermostat back a few degrees and compensating for the difference with warmer clothing can make a big difference in your fuel consumption on extremely cold days...

Page 7: ...ng parts or reaching into the furnace Wear safety glasses gloves and appropriate protective clothing CAUTION FILTERING OUT TROUBLE UNIT PERFORMANCE HAZARD Failure to follow this caution may result in product damage Never operate your furnace without a filter in place Doing so may damage the furnace blower motor An accumulation of dust and lint on internal parts of your furnace can cause a loss of ...

Page 8: ...dirty side up if dirty to avoid spilling dirt from the filter Figure 26 Figure 25 Air filter retainer Figure 26 Slide filter out of furnace 5 Inspect the filter If torn replace it NOTE If the filter with the furnace has been replaced with an electronicair cleaner EAC refer to the EAC Owner s Manual for maintenance information 6 If washable filter wash filter if dirty in a sink bathtub or outside w...

Page 9: ...each heating season Make sure that all PVC pipes leading into the combustion area and vent are free from any cracks and sags An accumulation of dirt soot or rust can mean a loss of efficiency and improper performance Buildups on the main burners can cause faulty firing This delayed ignition is characterized by an alarmingly loud sound Check the combustion air intake adjacent to the furnace or outs...

Page 10: ...erefore once it has been operated it cannot be turned off and left off for an extended period of time when temperatures will reach 32 F or lower unless winterized Follow these procedures to winterize your furnace 1 Obtain propylene glycol RV swimming pool antifreeze or equivalent 2 Turn off electrical supply to your furnace 3 Remove main furnace door 4 Remove upper inducer housing drain connection...

Page 11: ...a circuit breaker tripped NOTE Turn off electrical supply before continuing with checklist S Is the manual shut off valve in the gas supply pipe leading to the furnace open Does the lever point in the same direction that the pipe runs open Or is it at a right angle to the pipe closed S Check manual reset flame rollout switch located on the burner box See Fig 1 If furnace has experienced high tempe...

Page 12: ...ITIONER OR HEAT PUMP Model _____________________________________ Serial _____________________________________ INDOOR COIL Furnace Coil or Fan Coil Model _____________________________________ Serial _____________________________________ INSTALLATION INFORMATION Date Installed ________________________________ DEALERSHIP CONTACT INFORMATION Company Name_______________________________ Address_________...

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