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Specifications subject to change without notice.

440 02 7000 02

TABLE OF CONTENTS

WELCOME TO A NEW GENERATION OF COMFORT

2

. . . . 

FURNACE COMPONENTS

2

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GENERAL FURNACE SAFETY

2

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IMPORTANT FACTS

3

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SAFETY CONSIDERATIONS

3

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BEFORE STARTING YOUR FURNACE

4

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STARTING YOUR FURNACE

5

. . . . . . . . . . . . . . . . . . . . . . . . . 

Steps for Starting Your Furnace

5

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SHUTTING DOWN YOUR FURNACE

6

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PERFORMING ROUTINE MAINTENANCE

7

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Filtering Out Trouble

7

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COMBUSTION AREA AND VENT SYSTEM

9

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INSTALLATION  DATA

9

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BEFORE YOU REQUEST A SERVICE CALL

11

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REGULAR DEALER MAINTENANCE

11

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WELCOME TO TODAY’S GENERATION

OF COMFORT

Congratulations! In light of rising energy costs, the  WFHR

Multipoise, Fixed

Capacity, Direct/Non

Direct Vent, Condensing

Gas Furnaces are among the soundest investments today’s

homeowner can make.
Your new furnace is truly a triumph of technology in home

heating. A revolutionary design employs two (2) heat exchangers

to “squeeze” out the maximum amount of heat from the fuel

consumed. In fact, your new furnace is so efficient, over 90%* of

the heat generated during combustion is captured and delivered

inside your home. That is more than a 30%* increase in heating

efficiency over conventional furnaces.
This furnace is among the most energy

efficient furnaces you can

buy today. The WFHR is also among the safest and most

dependable. We are proud of the technological advances

incorporated into the design of this furnace. With only minimal

care, your new furnace will deliver many years of money

saving

home comfort and enjoyment. Spend just a few minutes with this

manual to learn the operation of your new furnace and the small

amount of maintenance it takes to help keep it operating at peak

efficiency year after year.

* The output capacity and any representations of efficiency for this furnace are based on standard U.S.

Department of Energy test procedures.

GENERAL FURNACE SAFETY

1. Combustible Materials, Gasoline Warning. . . . .  . . . . . . . . 1
2. Furnace Must be Kept Free and Clear of Insulating Material

Warning. . . . .  . . .. . . . . . . . . . . . . . . . . . . . . . . .  . . . . . 4

3. Furnace Needs Air for Combustion and Ventilation 

Warning . . . . . . . . . . . . . . . . . . . . . .. .. . . . . . . . . . . . . . . . 4

4. Starting (Lighting) and Shutting Down the 

Furnace Warning .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 6

5. Proper Furnace Shutdown Procedures . . . . . . . . . . . . . . . . 6
6. Flood Damage Warning . . . . . . . . . . . . .  . . . . . . . . . . . . . 1
7. Fire or Explosion Hazard Warning. . . . . . . . . . . . . . . . . . . 1
8. Carbon Monoxide Warning . . . . . . . . . . . . . . . . . . . . . . . . 1
9. Service and Maintenance Electrical Hazard Warning . . . . . 7

10. Sharp Edges Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
11. No Filter Caution . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . 7
12. Dirt, Rust, or Accumulation Caution . . . . . . . . . . . . . . . . . 9

FURNACE COMPONENTS

(Furnace shown in upflow position; may be used in downflow or

horizontal orientation or applications.)

Figure 1

Furnace shown in upflow position

Air filter and retainer. (Location in furnace may vary.)
Rollout switch (manual reset) to prevent

over temperature.

1

Burner sight glass for viewing burner flame.

2

Burner assembly (inside), operates with en-

ergy

saving, inshot burners and hot surface ig-

niter for safe, dependable heating.

3

Combustion

air intake connection (right or left

side).

4

Redundant gas valve. Safe and efficient. Features

1 gas control with 2 internal shutoff valves.

5

Junction box for 115

v electrical power supply.

6

Vent outlet, uses PVC pipe to carry flue gas from

the furnace’s combustion system (right or left

side).

7

Secondary condensing heat exchanger (inside).

Wrings out more heat through condensation. Con-

structed with polypropylene

laminated steel to

ensure durability.

8

Pressure switch ensures adequate flow of flue gas

through furnace and out vent system.

9

Inducer motor. Pulls hot flue gases through the

heat exchangers, maintaining negative pressure for

added safety.

10

Condensate drain connection, collects moisture

condensed from burned gases for disposal into

home drain system. (location in furnace varies)

11

Heavy

duty blower, circulates air across the heat

exchangers to transfer heat into the home.

Summary of Contents for WFHR

Page 1: ...formed by a qualified installer service agency or the gas supplier WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury and or death Carbon Monoxide is invisible odorless and toxic Payne Heating and Cooling Systems recommends a carbon monoxide alarm in your home even if you do not own a gas appliance Locate the carbon monoxide alarm in the living ...

Page 2: ...nace are based on standard U S Department of Energy test procedures GENERAL FURNACE SAFETY 1 Combustible Materials Gasoline Warning 1 2 Furnace Must be Kept Free and Clear of Insulating Material Warning 4 3 Furnace Needs Air for Combustion and Ventilation Warning 4 4 Starting Lighting and Shutting Down the Furnace Warning 5 6 5 Proper Furnace Shutdown Procedures 6 6 Flood Damage Warning 1 7 Fire o...

Page 3: ...e is left unattended for an extended period of time have it checked periodically for proper operation This precaution will prevent problems associated with no heat such as frozen water pipes etc See Before You Request a Service Call section in this manual ELECTRICAL OPERATION HAZARD Failure to follow this warning could result in injury death or property damage Do not keep combustible materials gas...

Page 4: ...ppers waxes and plastics S Make sure the combustion air for your furnace does not contain any of these compounds During remodeling be sure the combustion air is fresh and uncontaminated If these compounds are burned in your furnace the heat exchangers may deteriorate S A furnace installed in an attic or other insulated space must be kept free and clear of insulating material Examine the furnace ar...

Page 5: ...nace door or in the Shutting Down Your Furnace section and call your dealer as soon as possible FIRE AND EXPLOSION HAZARD Failure to follow this warning could result in personal injury death or property damage Should the gas supply fail to shut off or if overheating occurs turn off the manual gas valve to the furnace BEFORE turning off the electrical supply and install lockout tag WARNING S CHECK ...

Page 6: ...nite the system will lockout If lockout occurs or the blower does not come on shut down your furnace and call your dealer for service 12 Set your thermostat to the temperature that satisfies your comfort requirements SUGGESTION Setting the thermostat back a few degrees and compensating for the difference with warmer clothing can make a big difference in your fuel consumption on extremely cold days...

Page 7: ...ng parts or reaching into the furnace Wear safety glasses gloves and appropriate protective clothing CAUTION FILTERING OUT TROUBLE UNIT PERFORMANCE HAZARD Failure to follow this caution may result in product damage Never operate your furnace without a filter in place Doing so may damage the furnace blower motor An accumulation of dust and lint on internal parts of your furnace can cause a loss of ...

Page 8: ...dirty side up if dirty to avoid spilling dirt from the filter Figure 26 Figure 25 Air filter retainer Figure 26 Slide filter out of furnace 5 Inspect the filter If torn replace it NOTE If the filter with the furnace has been replaced with an electronicair cleaner EAC refer to the EAC Owner s Manual for maintenance information 6 If washable filter wash filter if dirty in a sink bathtub or outside w...

Page 9: ...each heating season Make sure that all PVC pipes leading into the combustion area and vent are free from any cracks and sags An accumulation of dirt soot or rust can mean a loss of efficiency and improper performance Buildups on the main burners can cause faulty firing This delayed ignition is characterized by an alarmingly loud sound Check the combustion air intake adjacent to the furnace or outs...

Page 10: ...erefore once it has been operated it cannot be turned off and left off for an extended period of time when temperatures will reach 32 F or lower unless winterized Follow these procedures to winterize your furnace 1 Obtain propylene glycol RV swimming pool antifreeze or equivalent 2 Turn off electrical supply to your furnace 3 Remove main furnace door 4 Remove upper inducer housing drain connection...

Page 11: ...a circuit breaker tripped NOTE Turn off electrical supply before continuing with checklist S Is the manual shut off valve in the gas supply pipe leading to the furnace open Does the lever point in the same direction that the pipe runs open Or is it at a right angle to the pipe closed S Check manual reset flame rollout switch located on the burner box See Fig 1 If furnace has experienced high tempe...

Page 12: ...ITIONER OR HEAT PUMP Model _____________________________________ Serial _____________________________________ INDOOR COIL Furnace Coil or Fan Coil Model _____________________________________ Serial _____________________________________ INSTALLATION INFORMATION Date Installed ________________________________ DEALERSHIP CONTACT INFORMATION Company Name_______________________________ Address_________...

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