Granby COMPACT- multi Installation, Operation & Maintenance Manual Download Page 14

COMPACT-MULTI – INSTALLATION/OPERATION MANUAL 

 

5IM-OF-K4C0-01 

Jun/12 

13 

8.0 COMFORT 

ADJUSTMENTS 

 

o

  Outlet air consistently too warm or too cold - change the blower motor speed to give the 

specified air temperature rise (70 - 85°F). 

o

  Outlet air gets too warm and burner shuts down - increase air by changing the blower 

motor speed to give the specified temperature rise (70 - 85°F). 

o

  Outlet air is too warm or too cold at the end of the heating cycle after the burner has 

turned off - adjust the “FAN OFF” dip switch on electronic board fan center.  See Figure – 
9. 

 

9.0 TROUBLE 

SHOOTING 

GUIDE 

 

Furnace will not start 

Tripped blocked vent switch 

Clear vent, reset switch. 

Tripped breaker 

Determine cause, reset breaker. 

Blown fuse 

Replace fuse. 

No oil 

Check tank for leaks and call oil supplier. 

 

Sooty flame 

Wrong pump pressure 

Increase or decrease pressure to correct setting. 

Dirty nozzle 

Replace nozzle. 

Improper burner setting 

See section 

3.0 BURNER SPECIFICATIONS

Barometric draft wrong 

Adjust barometric regulator for -0.03” wc draft pressure at 
breech. 

 

Oil burner keeps turning off 

Dirty air filter 

Change air filter. 

Restricted air supply/return 

Check all air return/supply registers. 

Limit control 

Check ductwork for blockage. 

Motor over heating 

Check motor speed correct for nozzle on furnace label 
settings. 

Dirty nozzle 

Call technician to replace nozzle. 

 

Burner reset cuts out 

No oil 

Call oil supplier. 

Frozen oil line 

Call technician or oil supplier. 

Dirty oil filter 

Replace filter. 

Dirty nozzle, smoky fire 

Replace nozzle, adjust burner air. 

Faulty oil pump 

Have pump replaced, adjust burner air. 

Faulty or dirty electrodes 

Have technician clean or replace. 

Flame blowing off of burner 

On  the  Beckett  burner have igniters wired for intermittent 
ignition (run constantly with the motor). 

 

Noisy operation 

Loose blower wheel 

Tighten wheel set screw or replace. 

Blower wheel hitting housing 

Center wheel in housing. 

Damaged motor bearings 

Replace blower motor. 

Faulty oil pump 

Repair or replace oil pump.  Reset to correct pressure. 

Air leak in oil line 

Tighten all connections. 

Vacuum too high on pump 

Check pump vacuum.  Check filters and pump screen. 

 

Summary of Contents for COMPACT- multi

Page 1: ...EDERAL CODES THAT MAY DIFFER FROM THIS MANUAL Please read this complete manual before beginning installation These instructions must be kept with the furnace for future reference CERTIFIED TO CAN CSA Std B140 0 Std B140 4 CONFORMS TO UL 727 GRANBY FURNACES INC PO Box 637 12118 Hwy 209 Parrsboro Nova Scotia Canada B0M 1S0 www granbyindustries com ...

Page 2: ...tion 4 2 3 Installation Codes 4 2 4 Multi Position 5 2 5 Placement Venting 5 2 6 Assemble Install Burner 7 2 7 Changing Nozzle 7 2 8 Set Burner for Efficient Operation 7 2 9 Blower Setting 8 2 10 Air Conditioning 8 2 11 Humidifier 8 2 12 Thermostat Anticipator Setting 8 2 13 Fan Control 8 2 14 Off Cycle Air Circulation 9 3 0 Burner Specification 9 4 0 Blocked Vent Switch 9 5 0 Oil Tanks Piping 10 ...

Page 3: ...s manual in a safe place for future reference Follow manual carefully for the correct way to install and operate this unit Do not operate this appliance until operating instructions have been read and fully understood DANGER Do not use this furnace as a construction heater Use of this furnace as a construction heater exposes it to abnormal conditions contaminated combustion air and lack of air fil...

Page 4: ... bottom of the furnace See Figure 7 1 3 REGULAR MAINTENANCE Check complete operation at least once a year In Canada see B139 Section 14 Maintenance for recommended servicing procedure Heat exchanger ducts are accessed through breech access panels at front of unit Replace stainless steel gas baffles after cleaning Cerafelt 1 4 gaskets may have to be replaced 1 4 WARNINGS NEVER burn garbage or paper...

Page 5: ...ocal state or provincial codes Improper installation will result in voiding of warranty 2 2 CAUTION DO NOT START THE BURNER UNTIL ALL FITTINGS COVERS AND DOORS ARE IN PLACE DO NOT TAMPER WITH THE FURNACE OR CONTROLS CALL A QUALIFIED BURNER TECHNICIAN FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE 2 3 INSTALLATION C...

Page 6: ...8 16 x 4 eyebolts and 3 8 nuts are use to suspend the furnace Determine the appropriate side and remove the knockouts Four weld nuts 3 8 16 UNC are concealed behind knockouts on either side of the furnace For installations where the furnace will be supported from below use 4 long 3 8 UNC bolts as adjustable legs Eyebolts complete with locking nuts are available The locking nuts should be threaded ...

Page 7: ... to high If the Compact multi is used in a down flow position with the Scotty SS a diverter base is available for easier duct connections SUB BASE The sub base kit is used to provide the proper support and clearances for a furnace that is used in the downflow position and is mounted on a floor with the supply ducting running beneath the floor K4C KA 0500 00 DIVERTER BASE The diverter base is used ...

Page 8: ...ur nuts PUMP BY PASS For one pipe system factory setting no plug PLUG WIRING Refer to wiring label and Figure 4 for correct burner connections THERMOSTAT Connect thermostat terminals 2 7 CHANGING NOZZLE NOZZLE CHANGE If a new nozzle of a different size is installed change the heating blower speed according to the operating decal or section 3 0 BURNER SPECIFICATIONS 2 8 SET BURNER FOR EFFICIENT OPE...

Page 9: ...ing nor cooling are required Set blower speeds to match the installation requirements On the model number the last 2 digits represent the type of motor 03 for a PSC 1 3HP motor and E3 for a 1 2HP ECM high efficiency motor 2 10 AIR CONDITIONING An air conditioning coil may be installed on the supply side only Coils installed on the return side will cause condensation on the heat exchanger that will...

Page 10: ... 50 60A 150 2 3 75 000 22 1050 1050 3 2 0 73 2 76 102 200 0 60 60A 3 5 88 000 26 1150 1100 2 1 0 81 3 07 113 400 0 65 60A 4 0 98 000 29 1150 1100 2 1 Direct Vent K4C V1 0090 03 Riello BF3 0 61 2 31 85 400 0 50 80W 150 5 0 0 5 74 000 22 990 990 4 3 0 73 2 76 102 200 0 60 60W 6 0 1 5 88 000 26 1180 1090 3 2 The turbulator air settings found in this section should be used as a guide With ECM motors t...

Page 11: ... vent switch should shut down the burner within 10 minutes or sooner 4 Once the system has cooled the blocked vent switch can manually be reset 5 This procedure should be tested a second time 6 After testing the blocked vent switch the chimney should be cleared of obstruction and the heating system tested on a long run cycle If the block vent switch shuts down the system check to ensure there is e...

Page 12: ...covers are secured in place 7 0 GENERAL SPECIFICATIONS CLEARANCE TO COMBUSTIBLES UPFLOW DOWNFLOW POSITION Top 1 25 mm Front 24 610 mm Rear Front Breech 2 51 mm Rear Rear Breech 24 610 mm Side Non Access 2 51 mm Side Access 24 610 mm Return Air Side Ductwork 1 25 mm Flue Pipe 9 229 mm Floor Combustible Upflow only Downflow must have sub base K4C KA 0500 00 Horizontal Position Top 6 152 mm Front 24 ...

Page 13: ... 1 4 1124 mm Width 19 1 2 495 mm Width w Filter Bracket 21 1 2 546 mm PLENUM DIMENSIONS Cold air return 20 x 16 508 x 406 mm Hot air supply 18 1 4 x 21 5 8 464 x 549 mm Height to plenum 44 1118 mm A C COIL LOCATION Minimum height above the heat exchanger 10 254 mm OPENING HEIGHTS from floor Burner c l 24 610 mm Smoke pipe c l 37 940 mm SMOKE VENT PIPE 5 Chimney 4 Direct Vent CLEANOUTS Front covers...

Page 14: ...t wrong Adjust barometric regulator for 0 03 wc draft pressure at breech Oil burner keeps turning off Dirty air filter Change air filter Restricted air supply return Check all air return supply registers Limit control Check ductwork for blockage Motor over heating Check motor speed correct for nozzle on furnace label settings Dirty nozzle Call technician to replace nozzle Burner reset cuts out No ...

Page 15: ...R MOST RECENT UPDATES PLEASE VISIT www granbyindustries com The following form MUST be completed for the warranty to be valid Installed by Address Telephone Date START UP TEST RESULTS Nozzle Pressure Air Turbulator CO2 Smoke Number Breech Draft Stack Temperature Test Performed By Staple Printout Here Staple Smoke Spot Here ...

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Page 24: ... 16 Rear Cabinet Cleanout Cover K40 CB 0150 00 K4C 17 Divider Assembly K4C CB 0050 00 K4C 18 Base Pan K00 CB 0028 00 K4C 19 Blower Key K00 CB 0028 00 K4C 19 Blower Key 3BU 10 00DD 00 K4C 20 G10 DD Blower 3BM 33 4SDD 00 K4C 21 Motor 1 3 hp Direct Drive 4 Speed 3BM 50 ECM0 02 K4C 22 Motor 1 2 hp Direct Drive ECM 4CA 00 505M 23 K4C 23 Motor Run Capacitor 5 micro farad Not Shown K00 BM 1033 00 K4C 24 ...

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