background image

Service

Service

Service

Service

Flushing

Flushing

Flushing the

the

the Agitator

Agitator

Agitator Air

Air

Air Motor

Motor

Motor

Hazardous fluids or toxic fumes can cause
serious injury if splashed in the eyes or on the
skin, swallowed, or inhaled. When flushing
the air motor, keep your face away from
the exhaust port, and wear the appropriate
protective clothing, gloves, eyewear, and
respirator.

Do not use kerosene or other flammable
solvents to flush the air motor. Flushing
with flammable solvents could cause fire
or explosion and result in serious injury or
property damage.

If the air motor is sluggish or inefficient, follow
this procedure in a well ventilated area.

1. Disconnect the air line and muffler (08) from

the motor (W).

2. Add several teaspoons of non-flammable

solvent, or spray the solvent directly into the
motor air tube connector (R).

NOTE:

NOTE:

NOTE: The recommended solvent for air
motors and lubricated pumps is Gast

®

Flushing Solvent (Part AH255 or AH255A) or
Penetone Inhibisol

®

Safety Solvent.

3. Reconnect the air line, and slowly increase

the air pressure until there is no trace of
solvent in the exhaust air.

4. Reconnect the muffler (08).

5. Re-lubricate the motor with a squirt of

lightweight oil into the motor air tube
connector (R).

Lubricating

Lubricating

Lubricating the

the

the Agitator

Agitator

Agitator Air

Air

Air Motor

Motor

Motor

NOTICE

NOTICE

NOTICE

Not lubricating the air motor will cause air
motor failure.

• Install air line lubricator and air line filter.

• If an air line lubricator is not installed, the

air motor must be manually lubricated every
eight hours. Place 10–20 drops of SAE #10
light oil in the motor air inlet. Run the
agitator for about 30 seconds.

• Avoid end thrust including hammering of

shaft.

Lubricating

Lubricating

Lubricating the

the

the Gear

Gear

Gear Reducer

Reducer

Reducer

Gear Reducer:

After the first 100 hours or two

weeks of operation, remove the oil plug (T)
and the oil level plug (S), drain the oil, and
thoroughly flush the housing with light flushing
oil.

Refill with Graco oil (part 202659) to the proper
level.

Afterward, change the oil every six months or
2500 hours of operation (whichever occurs
first) under normal operating conditions.
More frequent oil changes are needed under
severe operating conditions or in atmospheres
containing excessive moisture or abrasives.
Contact your Graco distributor.

Inspecting

Inspecting

Inspecting the

the

the Bearing

Bearing

Bearing Block

Block

Block

Every six months or 2500 hours of operation
(whichever comes first), inspect the bearing
block (BR). This can be performed before or
after gear reducer oil changes.

With the agitator running slowly, place a hand
on the side of the bearing block (BR). There
should be no excessive vibration or grinding.
Do not attempt to repair the bearing block or
gear reducer. Contact your Graco Distributor.

16

3A4032D

Summary of Contents for Xtreme-Duty 25A598

Page 1: ...allon gallon gallon 200 200 200 liter liter liter open open open headed headed headed drums drums drums For For For professional professional professional use use use only only only Important Importan...

Page 2: ...e 13 Setup 13 Using the Elevator included in some packages 14 Using the Agitator 14 Using the Feed Pump included in some packages 14 Maintenance 15 Agitator Fasteners 15 Agitator Blades 15 Air Motor M...

Page 3: ...Mounting Support Support Support Feed Feed Feed Pump Pump Pump Approvals Approvals Approvals 25A599 25A599 25A599 AGITATOR ON DRUM COVER Xtreme Duty Agitator 25A598 Drum cover with recirculation kit H...

Page 4: ...or unplug power cords or turn power or light switches on or off when flammable fumes are present Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use...

Page 5: ...ZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read Safety Data Sheet SDS to know the specific hazards of the fluids you are using...

Page 6: ...Data Sheet SDS from distributor or retailer Turn off all equipment and follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when equipment is not in use Check equi...

Page 7: ...gitator air motor and gear reducer B Xtreme Duty agitator blade C Agitator shaft and coupler D Stainless steel drum cover F Recirculation tube G Ground wire with clamp H Feed pump strainer Key Key Key...

Page 8: ...the ground wire G to the ground connector GC on the side of the agitator and or drum cover Connect the clamp end of the ground wire to a true earth ground For an additional ground wire and clamp order...

Page 9: ...f injury from being crushed by equipment do not go under the elevator when it is raised Mount the drum cover as described in the Elevators and Pump Supports Manual 306287 The elevator must be in the d...

Page 10: ...below for the hole mounting pattern and minimum clearance required Attaching Attaching Attaching the the the Blades Blades Blades 1 Slide the agitator blade assembly B1 onto the shaft C1 positioned so...

Page 11: ...RAISE NN Ref Ref Ref Description Description Description AR Air Restrictor Elevator Speed EC Elevator Control Selector AS Agitator Shut Off Valve FP Feed Pump Shut Off Valve SA Supply Air Inlet LB Agi...

Page 12: ...ther end to the inlet of the proportioning system or other equipment A fluid drain valve is required to connect to the fluid outlet of the pump See the pump manual for details The drum cover also has...

Page 13: ...the risk of serious injury from moving parts and splashing fluid always shut off the agitator before you raise check or repair the agitator 1 Before turning on supply air make sure all valves are in t...

Page 14: ...revent air motor failure and possible damage to equipment always keep the air motor properly lubricated The Xtreme Duty Agitator is provided with an air line lubricator to aid in proper maintenance Fi...

Page 15: ...n become electrostatically charged when stirred or blended Dried material could allow static buildup and interfere with grounding To prevent fire and explosion ground equipment and do not allow materi...

Page 16: ...ator Air Air Air Motor Motor Motor NOTICE NOTICE NOTICE Not lubricating the air motor will cause air motor failure Install air line lubricator and air line filter If an air line lubricator is not inst...

Page 17: ...in 1 18 155699 FITTING elbow 3 8 in 1 19 113333 VALVE ball vented 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 20 16F151 FITTING connector 1 21 17M563 BRACKET guard cou...

Page 18: ...9 FITTING elbow 3 8 in 1 19 113333 VALVE ball vented 1 20 16F151 FITTING connector 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 21 17M563 BRACKET guard coupling 1 22 15...

Page 19: ...lvent and paint fumes can ignite or explode Material can become electr ostatically char ged Use equipment only in well ventilated ar ea Eliminate all ignition sour ces Gr ound all equipment in work ar...

Page 20: ...16P923 COUPLER adapter 1 917 100828 COUPLING flexible 1 918 16T063 COLLAR mounting 1 919 116940 SCREW SHCS 5 16 18 2 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 920 181...

Page 21: ...ription 25A599 25A599 25A599 25A600 25A600 25A600 25A601 25A601 25A601 25A602 25A602 25A602 25A603 25A603 25A603 25A604 25A604 25A604 Qty Qty Qty 101 25A598 Xtreme Duty agitator X X X X X X 1 102 17J0...

Page 22: ...0 1 sst X 1 109 119922 FITTING nipple 3 4 in X X X X X 1 110 248829 KIT regulator feed pump X X X X X 1 111 256653 KIT fluid strainer X X X X X 1 112 217382 HOSE 3 4 in 10 ft X X X X X 1 113 128689 PL...

Page 23: ...mum Recommended Speed 1000 in lb 100 psi air pressure 113 N m 0 7 MPa 7 bar air pressure Stall Torque at Maximum Air Inlet Pressure 1120 in lb 127 N m Span Diameter of Agitator Blades 13 75 in 349 mm...

Page 24: ...Y WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND...

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