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Repair

3A7382B

23

Replace Pump Components

Remove the pump lower (25R169) before replacing any pump components (see 

Repair

 on page 22). For a list of 

available pump lower kits, see the list on the following page.

 

Apply thread locker sealant to threads. 

 Torque to 100 +/-10 ft-lb (135.5 +/- 1.55 N•m). Do not torque 305, 307, and 310 together at one time. 

Torque each thread individually.

 

Tighten knob on clamp 302 on full thread after hand tight.

2

3

4

WLD

Summary of Contents for ToughTek SL340e

Page 1: ...terial For professional use only Not approved for use in explosive atmospheres or hazardous locations 600 psi 4 13 MPa 41 3 bar Maximum Fluid Working Pressure See page 3 for model information and appr...

Page 2: ...ssure Relief Procedure 15 Clearing a Clogged Hose 15 Shutdown 16 Lifting Instructions 16 Maintenance 17 Water Exposure 17 Preventative Maintenance 17 Corrosion Protection 17 Troubleshooting 18 Mechani...

Page 3: ...www graco com Bare Model Electric Requirements Country 25B507 120 V 15 A 50 60 Hz 1 Phase North America Manual in English Description 3A3112 ToughTek F340e Remote Switch Accessory Kit 17G554 3A5637 T...

Page 4: ...vent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static spark...

Page 5: ...in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Specifications in all equipment manuals Read fluid and solvent manufacturer s warnings Fo...

Page 6: ...compatibility TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read Safety Data Sheets SDSs to know the spec...

Page 7: ...tification Overview 6 WL D 3 8 Ref Description A Electric Motor B Pump Lower C Fluid Drain Purge Valve F Fluid Outlet H Flow Adjustment Knob J Hopper K Over Center Latch L Control Board Status Light P...

Page 8: ...cam lock hose or applicator fitting while there is pressure in the fluid line Follow the Pressure Relief Procedure on page 15 NOTICE To prevent material hardening in fluid drain purge valve flush the...

Page 9: ...that the product draws An undersized cord results in a drop in line voltage and loss of power and overheating NOTE Certain GFCI outlets have been known to trip while using this product GFCI outlets h...

Page 10: ...uid TSL level in packing nut D Fill 1 2 full with TSL 4 Attach hose to applicator fluid inlet and pump fluid outlet F then secure Velcro straps V around the cam lock fitting 5 Flush the system with wa...

Page 11: ...inlet at the bottom a Scrape the material down the sides of the hopper b Fill the hopper with water as the material runs out and continue dispensing 6 Keep the hopper filled with water while dispensin...

Page 12: ...hose inlet The ball must be wetted down before inserting c Reattach the hose to the pump outlet and turn the motor power switch S to ON to resume flushing the hose d The hose clean out ball will be p...

Page 13: ...w the Mix the Material instructions 2 Turn the flow adjustment knob H counterclockwise until it stops 3 Fill the clean hopper with material to be sprayed 4 Place the hose outlet in a 5 gallon waste co...

Page 14: ...ime with Material procedure on page 13 3 Turn the motor power switch S to ON 4 Turn flow adjustment knob H until desired flow is reached Turn clockwise to increase flow counterclockwise to decrease fl...

Page 15: ...toward the pump upstream until the hose with the clog is reached 3 To clear a clogged hose a Disconnect the clogged hose from the pump if not done already b Use a rope or a strap to secure the clogged...

Page 16: ...n lifting the unit only lift at the points indicated by the arrows shown in the illustration Never lift with the hopper attached To avoid injury from splashing fluid never open a cam lock hose or appl...

Page 17: ...luid drain purge valve for proper operation DAILY Check level of Throat Seal Liquid TSL in displacement pump packing nut wet cup Fill nut 1 2 full with TSL Maintain TSL level to help prevent material...

Page 18: ...vice the intake valve ball check The rubber elbow has an air leak Tighten the elbow clamps Material leaks and runs over the side of the wet cup The wet cup is loose Tighten the wet cup enough to stop...

Page 19: ...your applicator manual The spray applicator is dirty worn or damaged Service the spray applicator see your applicator manual The motor is powered but nothing comes out of the hose The pump is packed o...

Page 20: ...cool correct the cause of overheating Keep the sprayer in a cooler location with good ventilation Make sure the motor air intake is not blocked If the sprayer still does not run contact your local di...

Page 21: ...onnect the motor control and inspect for damage at the connectors 4 Inspect the sensor for water If the sensor is wet let it dry for 24 hours 5 Re install the sensor motor control connections and shro...

Page 22: ...move the bottom tool less clamp and inlet check valve assembly from the pump lower 5 Push up the retaining spring 5a and push out the pump pin 5b The pump pin can be pushed out towards the back side o...

Page 23: ...r on page 22 For a list of available pump lower kits see the list on the following page Apply thread locker sealant to threads Torque to 100 10 ft lb 135 5 1 55 N m Do not torque 305 307 and 310 toget...

Page 24: ...STON retainer 1 311 289189 O RING buna 3 48 in dia 1 312 17V181 O RING buna 2 11 in dia 1 313 17W620 SEAT inlet lapped 1 314 16W494 BALL sst 1 75 in dia 3 pack 1 315 17W621 STOP cage inlet 1 316 17W62...

Page 25: ...nector J6 before securing the cover Install table tie 72 on the harness inside module 6 neat grommet 6 Cut grommet 9 through on one side before installing the harness from switch box 10 then install i...

Page 26: ...ING bearing 5900 1 28 106115 WASHER lock hi collar 4 29 114666 SCREW cap socket head 4 30 COVER front plastic painted 1 32 118444 SCREW mach slot hex wash hd 6 33 16X770 SHIELD pump rod 1 34 17Y657 AD...

Page 27: ...Parts 3A7382B 27 Driver and Motor Torque to 25 5 ft lb 33 9 6 7 N m Torque to 190 210 in lb 21 24 N m Apply lubricant to all teeth 6 21 23 WL E H J H N P E K P F I...

Page 28: ...HER thrust 1 17m 116192 WASHER thrust 1 17k 114672 WASHER thrust 1 18 111800 SCREW cap hex hd 6 19 SHIELD motor painted 1 21 119250 SCREW shoulder 2 22 276980 GROMMET cover 2 24 287395 ROD connecting...

Page 29: ...ol ultra std 1 203 116167 KNOB potentiometer 1 204 256219 POTENTIOMETER assembly 1 205 15H064 CORD power 1 206 15D527 SWITCH rocker 240V 1 207 16T547 ADAPTER cord 1 208 COIL filter 1 209 16Z019 HARNES...

Page 30: ...40296 Kit retaining straps 4 pack 17W604 Kit remote switch cable switch and 100 ft cable 17J703 Kit applicator ball valve applicator 248515 Kit clean out sponge ball 1 18 in diameter 30 mm 5 pack for...

Page 31: ...l 25R169 Kit pump lower F340e complete assembled F340e pump lower Piston 16W491 Kit repair 3 pack seal piston piston packing cup Hopper 18B877 Kit 340e hopper Motor and Driver 25E465 Kit 340e MCM 120V...

Page 32: ...Dimensions 32 3A7382B Dimensions WL D Ref Dimension A 23 05 in 57 cm B 39 4 in 100 cm C 35 0 in 89 cm D 66 0 in 168 cm E 10 25 in 26 cm...

Page 33: ...el carbide urethane PTFE UHMWPE LLDPE aluminum solvent resistant o rings Inlet Outlet Sizes Fluid Inlet Size 1 5 in Fluid Outlet Size 1 5 in npt f with 1 5 in male camlock Hose Requirements Minimum Pr...

Page 34: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRAN...

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