Graco Therm-O-Flow C03509 Instructions-Parts List Manual Download Page 1

Page: 1 / 34

310530

Rev. F

First choice when

quality counts.

Model C03509

INSTRUCTIONS–PARTS LIST

INSTRUCTIONS

This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.

CARBON STEEL
200 LITER (55 GALLON) AND 20 LITER (5 GALLON)

Therm-O-Flow



Pump Modules

(Heated Check-Mate



800)

with heaters, insulation, and shrouds

398 bar (5850 psi) Maximum Fluid Working Pressure

200 Liter (55 Gallon)

243276 TOF Plus Pump Module (all voltages)

241987 Pump Module, 480 VAC

20 Liter (5 Gallon)

C03509 Pump Module, 480/575 VAC

C03512 Pump Module, 240 VAC

GRACO INC.

P.O. BOX 1441

MINNEAPOLIS, MN

55440–1441

Graco Inc. is registered to I.S. EN ISO 9001

Parts

Summary of Contents for Therm-O-Flow C03509

Page 1: ...5 GALLON Therm O Flow Pump Modules Heated Check Mate 800 with heaters insulation and shrouds 398 bar 5850 psi Maximum Fluid Working Pressure 200 Liter 55 Gallon 243276 TOF Plus Pump Module all voltage...

Page 2: ...ump Module from 200 liter 55 gallon Supply Unit 14 Servicing Pump Module from 20 liter 5 gallon Supply Unit 17 Replacing Heater Bands and Sensors in Pump Module 19 Inspection Maintenance Frequency 19...

Page 3: ...ated on your pump or in the Technical Data on page 33 D Be sure that all spray dispensing equipment and accessories are rated to withstand the maxi mum working pressure of the pump Do not exceed the m...

Page 4: ...connections before operating the equipment D Check the hoses tubes and couplings daily Replace worn damaged or loose parts immedi ately Do not repair high pressure couplings you must replace the enti...

Page 5: ...lowering the ram D Before checking or servicing the ram or pump follow the Pressure Relief Procedure on page 11 TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if...

Page 6: ...or junction box band heaters insulation and shrouds The pump module is the lower pump assembly in either a 200 liter 55 gal or 20 liter 5 gal supply unit You install it between the bottom of the air m...

Page 7: ...cess to back stand off rod 90 NOTE RTV sealant on the pump shroud may make it difficult to remove individual shroud pieces Use a knife or razor to scrape the sealant off of the seams of the shrouds 4...

Page 8: ...tch optional Panel to Follower for external Follower 2nd Sensor optional Follower Sensor to wiring optional Follower 10 Close pump s back shroud 11 Apply RTV sealant to all of shroud s seams 12 Connec...

Page 9: ...d may make it difficult to remove individual shroud pieces Use a knife or razor to scrape the sealant off of the seams of the shrouds 4 Screw nuts 10 onto 3 stand off rods 20 and 90 and torque to 81 8...

Page 10: ...ping is not compatible with the oil flush the pump with an correct solvent before using the pump Consult your material supplier for solvent recommendations 14 Load material into supply unit using proc...

Page 11: ...ogged or that pressure has not been fully relieved after following the steps above very slowly loosen the tip guard retaining nut or hose end coupling to relieve pressure gradually then loosen complet...

Page 12: ...d See system manual or supply unit manual for more information WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure...

Page 13: ...ld and replace pump as neces sary Material leaks around pump outlet Outlet fitting is loose Tighten outlet fitting Material leaks around bleed port Bleed port fitting is loose Tighten bleed port fitti...

Page 14: ...the drum by cycling the follower blow off valve open and closed b With the follower completely out of the drum remove the drum c Being careful not to damage the follower wipers wipe any material build...

Page 15: ...m the pump module by a Removing the cover of the junction box 2 b Disconnecting the sensor wire and heater wires that come from the pump c Removing the wires from the junction box d Disconnecting the...

Page 16: ...g the front shroud b Removing the pump s insulation c Disconnecting the electrical wires from the heater band d Unscrewing the screws that hold the heater bands in place e Removing the heater bands fr...

Page 17: ...ower wiper wipe any material build up from the follower plate and wiper d Move the ram hand valve to the OFF position 2 Make sure the ram hand valve is in the OFF position WARNING To reduce the risk o...

Page 18: ...the cover of the junction box 9 b Disconnecting the heater wires and sensor wires that come from the pump c Removing the wires from the junction box d Disconnecting the pump s back shroud A and moving...

Page 19: ...connecting the electrical wires from the heater bands d Unscrewing the screws that hold the heater bands in place e Removing the heater bands from the pump f Removing the clamp that holds the sensor o...

Page 20: ...e upper heater is 1000 watts and the lower heater is 500 watts These heaters also have 3 wiring lugs instead of two Always replace the heaters with identical units Removing Replacing Sensor 1 Unscrew...

Page 21: ...310530 Wiring Diagrams Fig 12 TI0673 Therm O Flow Plus Pump Module with 3 lug heaters 200 liter 55 gal Model 243276 Series A Heated Pump 240 VAC Supply Units used on Therm O Flow 55 June 2000 and aft...

Page 22: ...0 Wiring Diagrams Fig 13 TI0673 Therm O Flow Plus Pump Module with 3 lug heaters 200 liter 55 gal Model 243276 Series A Heated Pump 400 480 and 575 VAC Supply Units used on Therm O Flow 55 June 2000 a...

Page 23: ...23 310530 Wiring Diagrams Fig 14 Model C03509 Therm O Flow Pump Module 20 liter 5 gal 480 575 VAC To Control Box 3L1 3L2 FHB2 5L1 5L2 PHB2 FHA1 FHB1 FHA2 PHB1 PHT1 PHT2...

Page 24: ...24 310530 Wiring Diagrams Fig 15 Model C03512 Therm O Flow Pump Module 20 liter 5 gal 240 VAC To Control Box A B C D E F...

Page 25: ...10 243264 JUNCTION BOX ASSY 1 11 C03490 COVER pump left side assy 1 Ref No Part No Description Qty 12 C14009 LABEL high voltage 2 13 100016 WASHER lock 1 4 4 14 C19080 SCREW hex head 1 4 20 x 0 5 4 1...

Page 26: ...26 310530 Parts Model 243451 Series A Displacement Pump refer to manual 308352 for service instructions 2 1 3 6 9 10 11 12 13 14 15 16 35 19 23 24 39 9405A 21 20 18 17 8 8 33 42 28 27 26 4 5 7...

Page 27: ...189725 SEAL intake valve r 1 16 189728 NUT packing intake valve 1 stainless steel 17 195989 VALVE BODY intake 1 stainless steel 18 189492 SEAL intake r 1 19 195988 SEAT intake valve stainless steel 1...

Page 28: ...el Prox switch Optional To Ram Plate 627 603 605 602 613 614 615 616 617 618 621 622 606 611 609 607 608 601 610 Y612 9519A 623 631Y 618 621 622 623 TI0550 Therm O Flow Plus Pump Module with 3 lug hea...

Page 29: ...mp rear 1 610 243264 JUNCTION BOX ASSY 1 611 C03490 COVER pump left side assy 1 612Y C14009 LABEL high voltage 2 613 100016 WASHER lock 1 4 in 4 614 C19080 SCREW hex head 4 1 4 20 x 0 5 in 13 mm 615 C...

Page 30: ...Therm O Flow Pump Module 20 liter 5 gal Models C03509 480 575 VAC and C03512 240 VAC 1 1 3 8 1 npt Material Outlet Ref 50 30 250 240 10 150 160 150 150 300 150 20 170 40 200 140 130 120 120 60 70 80...

Page 31: ...L 8 oz 1 270 C07664 COMPOUND heat sink 290 C32256 TERMINAL ring for 1 4 stud 4 300 150707 PLATE designation 1 Model C03512 Therm O Flow Pump Module 20 liter 5 gal 240 VAC Ref No Part No Description Qt...

Page 32: ...g Kit 10 20 30 40 1 2 207647 King Air Motor ref Notes Torque to 81 89 N m 60 66 ft lb Torque to 196 210 N m 145 155 ft lb 1 2 Ref No Part No Description Qty 10 106166 Nut hex M16 x 2 3 20 190000 Rod s...

Page 33: ...Heaters Related Publications Manual Manual 20 Liter 5 Gallon 76 mm 3 Air Powered Ram Module 310525 165 mm 6 5 Global Ram Module 310523 Check Mate 800 Displacement Pump 308570 Therm O Flow Plus 55 Air...

Page 34: ...et forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental o...

Search results

Summary of Contents for Therm-O-Flow C03509

Reviews:

Related manuals for Therm-O-Flow C03509

Brands by name

Popular brands

Graco Therm-O-Flow C03509, Instructions-Parts List Manual

Search results

Summary of Contents for Therm-O-Flow C03509

Reviews:

Related manuals for Therm-O-Flow C03509

Brands by name

Popular brands