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Kits

313431K

37

‡ Kit does not include swivel. Order swivel kit separately. See page 37 for complete list of swivel kits.

Swivel Kits: 15Y480, 15Y481

(Instruction Manual: 313432)

Low and Medium Pressure Reels: 15Y480

High Pressure Reels: 15Y481

Label, Fluid Identification: 24A223

15Y502‡

HSH5D#

HSH55#
HNH55#

NPT
BSP

20

Grease

3/8

50

Part No.

Model.

NPT/BSP 

Models

Size

Media

Line Size (inches)

Length (feet)

Description

Qty

SCREW M8 x 1.25 x 20

4

SCREW, M8 x 1.25 x 120

1

WASHER, 8 mm

1

WASHER, 16 mm

1

SHAFT, swivel, MP

1

ELBOW, swivel, 1/2”

1

RING, backup

2

O-RING

2

RING, retaining

1

NUT, 1/2” npsm

1

ELBOW, male x female, 1/2” x 3/8”

1

ELBOW, male x female, 1/2” x 1/2”

1

NUT, M8 x 1.25

4

Description

Qty

SCREW M8 x 1.25 x 20

4

SCREW, M8 x 1.25 x 120

1

WASHER, 8 mm

1

WASHER, 16 mm

1

SHAFT, swivel

1

ELBOW, swivel, 3/8”

1

RING, backup

2

O-RING

2

WASHER, thrust, 23 mm

1

RING, retaining

1

NUT, 3/8” npsm

1

ELBOW, male x female, 3/8” x 3/8”

1

NUT, M8 x 1.25

4

Summary of Contents for SD HP Series

Page 1: ...Table of Conents Models 2 Warnings 5 Typical Installation 7 Installation 8 Maintenance 24 Parts SD Series 30 Parts XD Series HS Models 32 Parts XD Series HN Models 34 Kits 36 Technical Data 41 Mounti...

Page 2: ...3 10 Hose 300 20 7 Air Water 1 2 npsm m 1 2 bspp m 3 8 npt m 3 8 bspp m 3 8 bspt m 3 8 35 HPL25 10 Hose 300 20 7 Air Water 1 2 npsm m 1 2 bspp m 3 8 npt m 3 8 bspp m 3 8 bspt m 3 8 50 HPL56 20 Hose 30...

Page 3: ...sm m 3 8 bspp m 1 4 npt m 1 4 bspp m 1 4 bspt m 3 8 35 HPH55 20 Hose 4800 331 Grease 3 8 npsm m 3 8 bspp m 1 4 npt m 1 4 bspp m 1 4 bspt m 3 8 50 Model No Size Type Pressure Rating psi bar Media Conne...

Page 4: ...1 2 npsm m 1 2 bspp m 1 2 npsm m 1 2 bspp m 1 2 bspt m 1 2 35 HSL56 20 Hose 300 20 7 Air Water 1 2 npsm m 1 2 bspp m 3 8 npt m 3 8 bspp m 3 8 bspt m 3 8 65 HSL65 20 Hose 300 20 7 Air Water 1 2 npsm m...

Page 5: ...er the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and so...

Page 6: ...he Pressure Relief Procedure in this manual Disconnect power or air supply PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin...

Page 7: ...installa tion These components help reduce the risk of serious injury including electric shock and splashing in your eyes or on the skin The ground wire must be connected to the pump grounding lug an...

Page 8: ...n stream from the air regulator and for easy access from the pump Air Regulator D controls pump speed and outlet pressure by adjusting the air pressure to the pump Locate the regulator close to the pu...

Page 9: ...ed to match original Series 500 hole configuration A C Holes on the top of the adapter bracket predrilled to match new XD Series Hose Reel base All Mountings NOTE Reels perform best when arm allows ho...

Page 10: ...e front of the lift rails FIG 6 HP or HS Models Only 1 Determine the desired position of the roller support arm a FIG 4 The hose reel is factory assembled and shipped with the roller support arm a in...

Page 11: ...None of the hose reels listed in this manual come with a Hose Inlet Kit 6 Flush system To avoid contaminating the fluid with line scale chips or other installation debris before installing meter or d...

Page 12: ...installations continue Step 8 8 Position hose stop so hose extends far enough for all operators to reach dispensing valve and tighten nuts to securely hold hose stop in place 9 Install meter or dispe...

Page 13: ...unting channel 105 and HP Models base plate 104 as shown in FIG 7 HP Models Open Channel Mounting Kits HS Models Mounting Kits FN Description 24A934 1 Reel 24A935 2 Reels 24A936 3 Reels 24A937 4 Reels...

Page 14: ...mounting brackets D to the channel Use two mounting brackets for each 1 to 3 capacity mounting channel 103 Use 3 brackets for 4 6 reel channels 2 Position the adjustable clamps 206 of the mount ing br...

Page 15: ...lvent through line until fluid runs clear and is debris free d Pump lubricant through line until all solvent is flushed out 7 For enclosed channel installations continue with instructions on page 21 F...

Page 16: ...solvent such as Stod dard solvent or mineral spirits a Secure the end of the hose in a waste bucket b Blow out entire lubricant supply line with air c Pump solvent through line until fluid runs clear...

Page 17: ...el the proper number of turns See reference table follow ing Step 1 rotating it in the direction shown in FIG 11 Stop only at latching locations Stop reel where there is access to hose swivel A FIG 12...

Page 18: ...ste bucket b Blow out entire lubricant supply line with air c Pump solvent through line until fluid runs clear and is debris free d Pump lubricant through line until all solvent is flushed out 12 Posi...

Page 19: ...on NOTE Do not put so many loops onto the reel that the spring winds up tightly before the hose is fully extended Decreasing Spring Tension Remove loops to decrease tension The hose reel spring is not...

Page 20: ...ew Then repeat steps 5 6 8 When you are satisfied with the new setting tighten screws A and B Decreasing Spring Tension spring is too tight hose retracts too fast 1 Loosen screw A 3 5 turns Do not com...

Page 21: ...Reels 102 SCREW 3 8 16 x 5 8 4 8 12 16 20 24 103 WASHER lock 3 8 4 8 12 16 20 24 105 CHANNEL mounting 1 1 1 1 1 1 HP Models Side Panel Kits Part Number Reel Size Color FN Description 24A217 10 24A218...

Page 22: ...r clip orientation 5 Slide the two panel sections 307 and 308 together aligning clips 310 holes a with mating holes b in panel section Insert and tighten screws 309 to join the two side panels togethe...

Page 23: ...aco label 404 to the center of each end panel 12 Position hose stop so hose extends far enough for all operators to reach dispensing valve 13 Insert screws through hose stop and tighten nuts to secure...

Page 24: ...r the clog Replacing Spool HP models single pedestal A complete list of replacement Spool Kits is available on page 36 Use all new parts included in kit 1 Relieve pressure page 24 2 Release spring ten...

Page 25: ...Decreasing Spring Tension instructions on page 19 Replacing Spool HS or HN models dual pedestal A complete list of replacement Spool Kits is available on page 36 Use all new parts included in kit 1 Re...

Page 26: ...page 25 will help support the spool during the arm installation 14 Replace snap ring 5e 15 Install new swivel assembly in spool see parts page 32 16 Install washers 15 17 and long bolt 18 but do NOT...

Page 27: ...ws aa and nuts bb b Separate two hose stop components cc to remove from end of hose 6 For air water or oil reels disconnect hose B from swivel C For grease reels disconnect hose B from strain relief h...

Page 28: ...ush the equipment with a compatible solvent such as Stod dard solvent or mineral spirits a Secure the end of the hose in a waste bucket b Blow out entire lubricant supply line with air c Pump solvent...

Page 29: ...Maintenance 313431K 29...

Page 30: ...pt HPH15 models 1 124461 HOSE 50 ft npt HPH55 models 1 253848 HOSE 35 ft npt HPL23 models 1 253849 HOSE 50 ft npt HPL25 models 1 253850 HOSE 65 ft npt HPL56 models 1 253852 HOSE 35 ft npt HPL33 models...

Page 31: ...5d 5e 5b 5c 5g 26d 30 33 26a 26b 26c 18 13 16 15 17 25 24 5a 5f 5h 34 HPH Grease Reel Note All parts are the same as the Air Water or OIl Reel unless called out on the Grease model HPP HPL HPM Models...

Page 32: ...ft models HSL25A HSL25B 1 253850 HOSE 65 ft models HSL56A HSL56B HNL56 1 253853 HOSE 50 ft models HSL65A HSL65B HNL65 1 253857 HOSE 35 ft models HSM33A HSM33B 1 256864 HOSE coupled 50 feet models HSM6...

Page 33: ...Parts XD Series HS Models 313431K 33 ti13196 5h 29 26 8 10 28 24 5e 18 19 30 40 33c 33b 33a 33d 28 48 5k 39 38 37 5j 14 17 7 6 32 11 27 34 9 25 ti13196 2 Grease reel Air Water or Oil reel...

Page 34: ...1 14 ADJUSTER power spring 1 17 WASHER 8 mm 1 18 SCREW M8 x 1 25 x 120 1 19 SCREW M5 x 80 x 20 2 24 BASE dual 1 25 SHAFT swivel 1 26 PEDESAL 1 27 SCREW M8 X 1 25 x 20 4 28 124461 HOSE 50 feet model H...

Page 35: ...Parts XD Series HN Models 313431K 35 ti13196 5h 26 8 10 28 24 5e 18 19 40 28 48 5k 39 38 37 5j 14 17 7 6 32 11 9 25 ti13196 2 Grease reel Air Water or Oil reel...

Page 36: ...491 HPM3B HPM33 NPT 10 Oil 1 2 35 24K434 HPM3B BSP 10 Oil 1 2 35 15Y492 HPM6D HPM65 NPT 20 Oil 1 2 50 24K435 HPM6D BSP 20 Oil 1 2 50 15Y493 HPH1D HPH15 NPT 10 Grease 1 4 50 24K436 HPH1D BSP 10 Grease...

Page 37: ...Media Line Size inches Length feet Description Qty SCREW M8 x 1 25 x 20 4 SCREW M8 x 1 25 x 120 1 WASHER 8 mm 1 WASHER 16 mm 1 SHAFT swivel MP 1 ELBOW swivel 1 2 1 RING backup 2 O RING 2 RING retaini...

Page 38: ...1 25 4 RING retaining 1 RING backup 2 WASHER 16 mm 1 O RING 2 SCREW M8 x 1 25 x 120 1 SCREW M8 x 1 25 x 20 4 Description Qty WASHER 8 mm 1 NUT M8 x 1 25 4 O RING 2 RING retaining 1 RING backup 2 WASH...

Page 39: ...k 4 SCREW 4 NUT hex 5 WASHER lock 1 SCREW shoulder 10 1 Description Qty HOSE coupled 24 1 FITTING union adapter 90 1 Description Qty HOSE 1 4 ID x 3 ft grease 1 FITTING 3 8 BSPP to 1 4 BSPT 1 Descript...

Page 40: ...431K 3 8 and 1 2 ID Hoses 218341 1 4 ID Hoses 222225 Description Qty NUT hex jam 2 SCREW machine phillips 2 STOP hose 0 782 ID Kit 2 Description Qty NUT hex jam 2 SCREW machine phillips 2 STOP hose 0...

Page 41: ...ure 20 F to 190 F 28 C to 87 C Wetted parts Bare Hose Reel Only Zinc plated steel anodized aluminum Nitrile rubber Dimensions Page 42 Fluid Pressure Grease 1 4 diameter hose 5000 psi 344 bar 34 4 MPa...

Page 42: ...G F E B D A C Pressure Size A B C D E F G Low 10 3 5 inches 89 mm 7 5 inches 191 mm 4 7 inches 120 mm 9 inches 229 mm 19 5 inches 498 mm 7 0 inches 177 mm 17 1 inches 435 mm Medium 10 High 10 Low 20...

Page 43: ...C B D E G F Pressure Size A B C D E F G Low 10 6 5 inches 165 mm 7 5 inches 191 mm 7 7 inches 196 mm 9 inches 229 mm 18 5 inches 473 mm 7 5 inches 196 mm 18 inches 460 mm Medium 10 High 10 Low 20 6 5...

Page 44: ...10 6 5 inches 165 mm 7 5 inches 191 mm 7 7 inches 196 mm 9 inches 229 mm 18 2 inches 463 mm 20 inches 508 mm Medium 10 High 10 Low 20 6 5 inches 165 mm 7 5 inches 191 mm 7 7 inches 196 mm 9 inches 22...

Page 45: ...521 2 Reel Base Used with Kits 24A934 203521 9 0 inch 228 6 mm 7 50 inch 190 5 mm 7 75 inch 6 75 inch 0 50 inch 12 7 mm 4 x 3 8 16 UNC 2B Weld Nut 0 75 inch 19 05 mm 196 8 mm 171 4 mm 7 75 inch 18 0 i...

Page 46: ...24A937 203524 7 75 in 196 8 mm 6 75 in 171 4 mm 7 50 inch 190 5 mm 1 5 inch 38 1 mm 27 00 inch 685 8 mm 0 75 inch 19 05 mm 0 50 inch 12 7 mm 12 x 3 8 16 UNC 2B Weld Nut 0 75 inch 19 05 mm 1 5 inch 38...

Page 47: ...s 24A939 203526 7 75 in 196 8 mm 6 75 in 171 4 mm 7 50 inch 190 5 mm 1 5 inch 38 1 mm 45 00 inch 1143 mm 0 75 inch 19 05 mm 0 50 inch 12 7 mm 20 x 3 8 16 UNC 2B Weld Nut 7 75 in 196 8 mm 0 75 inch 19...

Page 48: ...nch 288 5 mm 6 50 inch 190 5 mm 9 0 inch 7 5 inch 4 x 3 8 16 UNC 2B Weld Nut 0 75 inch 228 6 mm 190 5 mm 2 43 inch 61 72 mm 2 43 inch 61 72 mm 19 05 mm 7 5 inch 22 72 inch 577 1 mm 6 50 inch 9 0 inch...

Page 49: ...s 24A222 9 0 in 228 6 mm 7 5 inch 190 5 mm 34 08 inch 856 6 mm 0 75 inch 19 05 mm 12 x 3 8 16 UNC 2B Weld Nut 3 x 6 50 inch 190 5 mm 2 x 11 36 288 5 mm 2 43 inch 61 72 mm 0 75 inch 19 05 mm 24 x 3 8 1...

Page 50: ...Mounting Channel Dimensions 50 313431K Side Dimension All Models 2 5 inch 63 5 mm...

Page 51: ...Notes 313431K 51 Notes...

Page 52: ...parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR...

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