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Double Ball Service

Disassemble the Pump

Note: Pump Repair Kits are available. Purchase

the kit separately. See the Parts list for your

displacement pump to select the correct kit for your

displacement pump. Kit parts are marked with an *.
1. Displacement Pump Models 24G748, 24G749,

24G750, 24G753, and 26A158: Remove the two

o-rings/retaining clips (119) and the retaining pin

(127) from the inlet valve housing (107). See the

parts drawing for

Double ball Displacement Pump

Models 24G748, 24G749, 24G753, 24G750, and

26A158, page 19

.

Displacement Pump Models 24G752 and

24G751: Remove the clamp (123) and gasket

(102), then remove the adapter (129). See the

parts drawing for

Double-Ball Displacement

Pump Models 24G752 and 24G751, page 21

.

2. Remove and disassemble the inlet valve

assembly. Clean and inspect the parts.

3. Push the displacement rod (117) out through the

bottom of the cylinder (101). Remove the piston

housing (124) by removing the retaining pin (118)

and the o-ring/retaining clip (119) and pulling the

piston from the displacement rod. Disassemble,

clean and inspect the parts.

4. Take the packing housing (103) off of the cylinder

(101) and remove the bearing (106), packing

(105), and o-ring (104).

5. Clean and inspect all parts. Refer to

Cleaning, page 9

. Replace the parts as

necessary.

Reassemble After Cleaning

Note: Any damaged rubber parts must be replaced

as they could harbor microorganisms that can

contaminate the fluid.
Note: Lubricate the o-rings, throat packings, and

piston seals with waterproof appropriate sanitary

lubricant.
1. Displacement Pump Models 24G748, 24G749,

24G750, and 24G752: Lubricate and install the

piston seal (120*) on the piston housing (124).

Displacement Pump Models 24G751, 24G753,

and 26A158: Lubricate and install the piston

u-cup (128*) on the piston housing (124). The

lips of the u-cup must face up. Install the spacer

(120*) with its lip facing down.

2. Place the ball (110) on the seat of the piston

housing (124). Install the housing in the

displacement rod (117) so the holes in both parts

align. Secure with the retaining pin (118) and

one o-ring/retaining clip (119*).

3. Install the u-cup packing (105*) and throat

bearing (106*) in the throat packing housing

(103). The lips of the u-cup must face down into

the housing, and the lip of the bearing must face

up. Install the o-ring (104*) on the outside of the

housing.

4. Lubricate and install the throat packing housing

(103) in the top of the cylinder (101).

5. Lubricate and slide the displacement rod (117)

up through the cylinder (101) so it protrudes from

the top.

6. Install the o-ring (104*) on the intake valve

housing (107). Place the ball (125) on the seat

of the housing (107), and install the ball stop pin

(126) in the top holes of the housing.

7. Displacement Pump Models 24G748, 24G749,

24G750, 24G753, and 26A158: Lubricate and

slide the intake valve housing (107) up into

the cylinder (101) until the bottom holes of the

housing align with the holes in the cylinder.

Secure using the retaining pin (118) and two

o-rings/retaining clips (119*).

Displacement Pump Models 24G752 and

24G751: Lubricate and slide the intake valve

housing (107) up into the cylinder (101). Install

the gasket (102*), adapter (129), and clamp

(123).

14

3A0733P

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Summary of Contents for SaniForce 24E836

Page 1: ...to transfer medium to high viscosity uids For professional use only Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Model 24E836 Model 24G740 ti...

Page 2: ...nect the Pump 11 Disassemble the Pump 11 Reassemble After Cleaning 12 Double Ball Service 13 Disconnect the Pump 13 Disassemble the Pump 14 Reassemble After Cleaning 14 Parts 15 Kits 16 Priming Piston...

Page 3: ...uble Ball Drum Length Buna N Nitrile Nylon and Polychloroprene 24F942 24G750 Double Ball Bin Length Buna N Nitrile Nylon and Polychloroprene 24G739 24G747 Priming Piston Stubby with Flange Buna N Nitr...

Page 4: ...Replace work or damaged parts immediately MOVING PARTS HAZARD Moving parts can pinch cut or amputate ngers and other body parts Keep clear of moving parts Do not operate equipment with protective gua...

Page 5: ...f c areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regula...

Page 6: ...ing operation Do not use air or uid lines to support the pump To avoid serious injury check the torque on the lift ring 19 and nut 18 before using the lift ring to lift the pump Torque to 30 36 ft lb...

Page 7: ...d Sanitary Pump F Air Line Filter Regulator B Air Exhaust Muf er may alternately be mounted remotely using exhaust hose G Bleed Type Master Air Valve required C 3 4 npt Exhaust Air Outlet H Air Soleno...

Page 8: ...e Pump Speed and Pressure Set pressure regulator to 0 psi Open the bleed type master air valve Adjust the pump air regulator until the pump is running smoothly Allow the pump to cycle slowly until all...

Page 9: ...ressure Relief Procedure page 8 4 Remove the air and uid hoses and ttings from the pump 5 Ram Mounted Pumps Loosen the hand screw and lift the upper shield straight up on the rod Other Pumps Remove th...

Page 10: ...ll uid supply Obstructed uid line valves dispensing valve etc Clear Relieve pressure and disconnect uid line Turn on air If pump starts the uid line is clogged Worn throat packing 105 Replace throat p...

Page 11: ...e displacement rod C 123 122 102 117 ti15719a Figure 3 Remove displacement pump Disassemble the Pump Note Pump Repair Kit 24G550 is available Purchase the kit separately Kit parts are marked with an 1...

Page 12: ...on valve housing at the top of the connecting rod 109 Place the ball 110 on the seat of the housing Install the displacement rod 117 over the top of the connecting rod so the holes in both parts align...

Page 13: ...Remove the clamps 4 Remove the uid hoses from the pump 5 Release the clamp 123 holding the displacement pump to the tie rod plate 122 6 Slide the pump down from the air motor Tilt the pump and pull th...

Page 14: ...e sanitary lubricant 1 Displacement Pump Models 24G748 24G749 24G750 and 24G752 Lubricate and install the piston seal 120 on the piston housing 124 Displacement Pump Models 24G751 24G753 and 26A158 Lu...

Page 15: ...y medium strength blue thread locker 5 Apply an appropriate medium strength thread locker on the lift ring 14 and nut 13 every time it is installed to prevent it from coming loose during operation Tor...

Page 16: ...14 16C009 RING lift 1 15 280574 LABEL warning not shown 1 16 102218 CLAMP toggle uid outlet not shown 1 17 166130 680454 GASKET uid outlet not shown Buna N used on pump models 24E836 24E838 24E840 an...

Page 17: ...06 103 105 104 101 101 117 119 118 110 120 109 111 112 102 123 107 108 116 107 115 113 121 ti16157a 114 24G747 24G746 24G747 24G746 1 1 1 1 1 1 1 1 1 1 3 1 2 Bearing lip must face up Apply appropriate...

Page 18: ...cting 1 110 103462 BALL 3 4 in 19 mm stainless steel 1 111 195215 STOP inlet valve 1 112 604016 BEARING priming piston 1 Ref Part Description Qty 113 501095 SPRING ball check 1 114 604018 POPPET inlet...

Page 19: ...24G753 24G750 and 26A158 24G748 24G749 24G750 24G753 26A158 F Flange for Ram Mounting 1 Apply appropriate waterproof sanitary lubricant 2 Throat v packing u cup lips must face DOWN 3 Piston u cup lips...

Page 20: ...ess 1 127 167968 PIN retaining intake valve 1 130 172687 TAG instruction not shown 1 Parts included in Repair Kit 24G546 Double ball Displacement Pump Models 24G753 and 26A158 Ref Part Description Qty...

Page 21: ...mp Models 24G752 and 24G751 24G752 24G751 1 Apply appropriate waterproof sanitary lubricant 2 Throat v packing u cup lips must face DOWN 3 Piston u cup lips must face UP 4 Bearing lip must face UP 5 S...

Page 22: ...1 130 172687 TAG instruction not shown 1 Parts included in Repair Kit 24G548 Double Ball Displacement Pump Model 24G751 Ref Part Description Qty 101 902980 CYLINDER pump 1 102 502598 GASKET 2 5 in 64...

Page 23: ...6 52 16 0 41 2 5 6 4 24E837 37 17 24E838 29 13 Double ball Stubby 39 2 100 19 7 50 15 1 38 2 0 5 1 24G740 38 17 24E839 37 17 24E840 37 17 Double Ball Drum Length 60 5 154 41 0 104 36 4 92 2 0 5 1 24F9...

Page 24: ...30 0 85 35 1 0 100 0 7 7 200 1 4 14 300 2 1 21 400 2 8 28 500 3 4 34 600 4 1 41 1 0 3 8 2 0 7 6 3 0 11 4 4 0 15 1 5 0 14 10 0 28 15 0 42 20 0 57 0 15 30 45 60 0 A 100 psi 0 7 MPa 7 bar B 70 psi 0 5 M...

Page 25: ...24E836 2 3 in 5 8 cm Priming Piston 24E837 24E838 2 5 in 6 3 cm Clamp 24E839 and 24E840 1 44 in 3 6 cm Slotted 24G739 2 3 in 5 8 cm Priming Piston with ange for 6 in 15 2 cm Clamp 24G740 24F942 25A936...

Page 26: ...ales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES...

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