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Priming Piston Service

Priming Piston Service

Disconnect the Pump

1. Remove the pump from the fluid container.

Operate it to pump out as much fluid as possible.

2. Follow the

Pressure Relief Procedure, page 8

.

3. Ram-mounted pumps: Remove the three clamps

(C) holding the pump to the ram plate. Raise ram

to lift pump.

C

C

C

ti16567a

F igure 2 Remove the clamps.

4. Remove the fluid hoses from the pump.
5. Release the upper clamp (123) holding the

displacement pump to the tie rod plate (122).

6. Slide the pump down from the air motor. Tilt the

pump and pull the displacement rod (117) out of

the coupler (C). Remove the gasket (102).

Note: Be careful not to scratch the displacement

rod.

C

123

122

102

117

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Figure 3 Remove displacement pump.

Disassemble the Pump

Note: Pump Repair Kit 24G550 is available.

Purchase the kit separately. Kit parts are marked

with an *.
1. Remove the retaining pin (116) from the

connecting rod (109). Slide off the priming piston

(108).

2. Release the lower clamp (123) to remove the

intake valve housing (107) from the pump

cylinder (101). Remove the gasket (102).

3. Remove the poppet (114), spring (113), and

valve stop (111) off the connecting rod (109).

4. Remove the bearing (112) from the center of the

valve stop (111).

5. Remove the packings (115) from the center of

the poppet (114).

123

115 107

108

116

102

114

112

113

111

109

101

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Figure 4 Remove priming piston.

6. Push the displacement rod (117) out through the

bottom of the cylinder (101).

3A0733P

11

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Summary of Contents for SaniForce 24E836

Page 1: ...to transfer medium to high viscosity uids For professional use only Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Model 24E836 Model 24G740 ti...

Page 2: ...nect the Pump 11 Disassemble the Pump 11 Reassemble After Cleaning 12 Double Ball Service 13 Disconnect the Pump 13 Disassemble the Pump 14 Reassemble After Cleaning 14 Parts 15 Kits 16 Priming Piston...

Page 3: ...uble Ball Drum Length Buna N Nitrile Nylon and Polychloroprene 24F942 24G750 Double Ball Bin Length Buna N Nitrile Nylon and Polychloroprene 24G739 24G747 Priming Piston Stubby with Flange Buna N Nitr...

Page 4: ...Replace work or damaged parts immediately MOVING PARTS HAZARD Moving parts can pinch cut or amputate ngers and other body parts Keep clear of moving parts Do not operate equipment with protective gua...

Page 5: ...f c areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regula...

Page 6: ...ing operation Do not use air or uid lines to support the pump To avoid serious injury check the torque on the lift ring 19 and nut 18 before using the lift ring to lift the pump Torque to 30 36 ft lb...

Page 7: ...d Sanitary Pump F Air Line Filter Regulator B Air Exhaust Muf er may alternately be mounted remotely using exhaust hose G Bleed Type Master Air Valve required C 3 4 npt Exhaust Air Outlet H Air Soleno...

Page 8: ...e Pump Speed and Pressure Set pressure regulator to 0 psi Open the bleed type master air valve Adjust the pump air regulator until the pump is running smoothly Allow the pump to cycle slowly until all...

Page 9: ...ressure Relief Procedure page 8 4 Remove the air and uid hoses and ttings from the pump 5 Ram Mounted Pumps Loosen the hand screw and lift the upper shield straight up on the rod Other Pumps Remove th...

Page 10: ...ll uid supply Obstructed uid line valves dispensing valve etc Clear Relieve pressure and disconnect uid line Turn on air If pump starts the uid line is clogged Worn throat packing 105 Replace throat p...

Page 11: ...e displacement rod C 123 122 102 117 ti15719a Figure 3 Remove displacement pump Disassemble the Pump Note Pump Repair Kit 24G550 is available Purchase the kit separately Kit parts are marked with an 1...

Page 12: ...on valve housing at the top of the connecting rod 109 Place the ball 110 on the seat of the housing Install the displacement rod 117 over the top of the connecting rod so the holes in both parts align...

Page 13: ...Remove the clamps 4 Remove the uid hoses from the pump 5 Release the clamp 123 holding the displacement pump to the tie rod plate 122 6 Slide the pump down from the air motor Tilt the pump and pull th...

Page 14: ...e sanitary lubricant 1 Displacement Pump Models 24G748 24G749 24G750 and 24G752 Lubricate and install the piston seal 120 on the piston housing 124 Displacement Pump Models 24G751 24G753 and 26A158 Lu...

Page 15: ...y medium strength blue thread locker 5 Apply an appropriate medium strength thread locker on the lift ring 14 and nut 13 every time it is installed to prevent it from coming loose during operation Tor...

Page 16: ...14 16C009 RING lift 1 15 280574 LABEL warning not shown 1 16 102218 CLAMP toggle uid outlet not shown 1 17 166130 680454 GASKET uid outlet not shown Buna N used on pump models 24E836 24E838 24E840 an...

Page 17: ...06 103 105 104 101 101 117 119 118 110 120 109 111 112 102 123 107 108 116 107 115 113 121 ti16157a 114 24G747 24G746 24G747 24G746 1 1 1 1 1 1 1 1 1 1 3 1 2 Bearing lip must face up Apply appropriate...

Page 18: ...cting 1 110 103462 BALL 3 4 in 19 mm stainless steel 1 111 195215 STOP inlet valve 1 112 604016 BEARING priming piston 1 Ref Part Description Qty 113 501095 SPRING ball check 1 114 604018 POPPET inlet...

Page 19: ...24G753 24G750 and 26A158 24G748 24G749 24G750 24G753 26A158 F Flange for Ram Mounting 1 Apply appropriate waterproof sanitary lubricant 2 Throat v packing u cup lips must face DOWN 3 Piston u cup lips...

Page 20: ...ess 1 127 167968 PIN retaining intake valve 1 130 172687 TAG instruction not shown 1 Parts included in Repair Kit 24G546 Double ball Displacement Pump Models 24G753 and 26A158 Ref Part Description Qty...

Page 21: ...mp Models 24G752 and 24G751 24G752 24G751 1 Apply appropriate waterproof sanitary lubricant 2 Throat v packing u cup lips must face DOWN 3 Piston u cup lips must face UP 4 Bearing lip must face UP 5 S...

Page 22: ...1 130 172687 TAG instruction not shown 1 Parts included in Repair Kit 24G548 Double Ball Displacement Pump Model 24G751 Ref Part Description Qty 101 902980 CYLINDER pump 1 102 502598 GASKET 2 5 in 64...

Page 23: ...6 52 16 0 41 2 5 6 4 24E837 37 17 24E838 29 13 Double ball Stubby 39 2 100 19 7 50 15 1 38 2 0 5 1 24G740 38 17 24E839 37 17 24E840 37 17 Double Ball Drum Length 60 5 154 41 0 104 36 4 92 2 0 5 1 24F9...

Page 24: ...30 0 85 35 1 0 100 0 7 7 200 1 4 14 300 2 1 21 400 2 8 28 500 3 4 34 600 4 1 41 1 0 3 8 2 0 7 6 3 0 11 4 4 0 15 1 5 0 14 10 0 28 15 0 42 20 0 57 0 15 30 45 60 0 A 100 psi 0 7 MPa 7 bar B 70 psi 0 5 M...

Page 25: ...24E836 2 3 in 5 8 cm Priming Piston 24E837 24E838 2 5 in 6 3 cm Clamp 24E839 and 24E840 1 44 in 3 6 cm Slotted 24G739 2 3 in 5 8 cm Priming Piston with ange for 6 in 15 2 cm Clamp 24G740 24F942 25A936...

Page 26: ...ales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES...

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