Graco Renegade 17U632 Operation - Repair - Parts Download Page 2

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Contents

3A6884B

Contents

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Pendant Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Fill Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Prime TSP Power Pack Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Connect Hose and Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Hose Prime Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Main Menu Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Change Display Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Select Control Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Secondary Menu (Stored Data) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Recycling and Disposal at End of Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Pump Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

2-Way, Poppet Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Pressure Set Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Pressure Relief Valve Replacement (1,500 and 12,000 PSI) . . . . . . . . . . . . . . 33

4-Way Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Transducer Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Pendant Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Wiring Diagram - 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Wiring Diagram - 230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Renegade TSP Torque Series Pump Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Manifold Assembly Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Motor Assembly Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Control Box Parts - 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Control Box Parts - 230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Radio Frequency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Summary of Contents for Renegade 17U632

Page 1: ...pproved for use in explosive atmospheres or hazardous classified locations Models 17U632 17U633 17U634 17U635 10 000 psi 68 9 MPa 700 bar Maximum Working Pressure Important Safety Instructions Read al...

Page 2: ...enance 19 Recycling and Disposal at End of Life 19 Troubleshooting 20 Repair 28 Calibration Procedure 28 Pump Removal 30 Pump Installation 31 2 Way Poppet Valve Replacement 32 Pressure Set Valve Repla...

Page 3: ...e TSP Torque Series Pump 120V Corded 10 000 psi 68 9 MPa 700 bar 17U633 Renegade TSP Torque Series Pump 120V Wireless 10 000 psi 68 9 MPa 700 bar 17U634 Renegade TSP Torque Series Pump 230V Corded 10...

Page 4: ...is able to result in a risk of electric shock When repair or replacement of the electrical inlet is required do not connect the grounding wire to either flat blade terminal The wire with insulation h...

Page 5: ...including solvent rags and gasoline Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate near children Keep children away f...

Page 6: ...o persons or A hoist attach to the Lift Point MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protectiv...

Page 7: ...A Switch 120V only F Pressure Relief Button G Pressure Setting Valve H Hose Connection Advance J Hose Connection Return K Pendant Connector L Manual Advance Switch M On Off Switch N Display P Display...

Page 8: ...the maximum performance Select 15A when a 15A circuit is available Pressure Setting Valve Controls pressure at the tool Turn clockwise to increase pressure Pressure Relief Button Relieves pressure in...

Page 9: ...st be plugged into an outlet that is properly installed and grounded in accordance with all local codes and regulations Do not modify plug If it will not fit in outlet have grounded outlet installed b...

Page 10: ...es to zero when motor stops 2 If pressure is not zero then press Pressure Relief Button 3 Verify pressure has dropped to zero 4 If you suspect that pressure has not been fully relieved rotate the Pres...

Page 11: ...active control see Select Control Device page 17 Wireless Pendant The Wireless Pendant must be selected to be the active control See Select Control Device page 17 Fill Oil Tank Unit is shipped withou...

Page 12: ...y Button until PRIME appears on Display 6 Press the Advance Switch on selected control device to start prime mode 90 will appear on the Display and will count down in seconds as the prime procedure au...

Page 13: ...ses at a sharp angle Hose Prime Procedure Prime and flush the hoses each time a hose is replaced or when swapping tools Continuous use of a hose and tool combination should not require a prime and flu...

Page 14: ...ecifications 8 Activate TSP power pack by pressing and holding Advance Switch until end of wrench stroke End of stroke is indicated either by the wrench the pack pressure rising rapidly the nut stoppi...

Page 15: ...are and maintenance is recommended for best experience with the TSP power pack For proper maintenance activity and intervals see Maintenance page 19 To clean wipe TSP power pack and hoses with a rag t...

Page 16: ...ress Display Button and LIFETIME HOURS will scroll past on screen NOTE LIFETIME HOURS displays a lifetime hour meter and cannot be reset 5 Short press Display Button and name of the selected control d...

Page 17: ...ection of bar or MPa changes gallons to liters x 10 Select Control Device 1 ShortpressDisplayButtonthreetimesto move to SELECT CONTROL DEVICE mode 2 Press the Advance Switch on desired control device...

Page 18: ...Press and hold button to enter CALIBRATION mode Refer to Calibration Procedure page 28 for calibration instructions 3 Short press Display Button and SERIAL NUMBER scrolls past on the Display 4 Short...

Page 19: ...n and dispose of fluids according to applicable regulations Refer to the material manufacturer s Safety Data Sheet Dismantle and recycle Remove motors circuit boards displays and other electronic comp...

Page 20: ...n for the circuit that the unit is plugged in to 120V only Blowing circuit breakers Pump is exceeding circuit breaker rating Set 15A 20A Switch to 15A setting 120V only Motor runs but unit will not pu...

Page 21: ...for full engagement Torque wrench fails to retract Return flow from wrench is restricted or blocked Check hose couplers for full engagement Pressure indicator does not read zero 0 psi bar when pump i...

Page 22: ...shroud 4 Set TSP power pack to OFF and spin pump crank 1 2 turn Restart TSP power pack If TSP power pack runs replace control board If TSP power pack does not run continue to step 5 5 Set TSP power pa...

Page 23: ...Troubleshooting 3A6884B 23 Problem Cause Solution...

Page 24: ...Test Test at large 6 pin motor field connector There should not be continuity from pin 4 the ground wire and any of the remaining pins If motor field connector tests fail replace motor 9 Check Motor...

Page 25: ...ssembly to control box 4 Check thermal switch inside control box 5 Disconnect 6 pin connector Make sure contacts are clean and secure Measure resistance of the thermal switch thermal switch is across...

Page 26: ...fan is securely attached to motor shaft 3 Replace control board 4 Replace motor TSP power pack does not run at all Display shows CODE 12 Excessive current protection enabled Cycle power on and off TSP...

Page 27: ...attach control assembly to control box 3 Disconnect motor position sensors and inspect for damage at connectors 4 Reconnect sensor 5 Turn power ON If code continues replace motor TSP power pack does...

Page 28: ...g 1 Connect the calibration high precision gauge or data acquisition system to the pressure gauge port or one of the advance ports of the hose distribution manifold 2 Power up the TSP power pack but d...

Page 29: ...s successful DONE will display on the screen for three seconds and then pack will return to normal operation mode NOTE If the calibration procedure was unsuccessful the following message will scroll o...

Page 30: ...bolts and removing the pump 1 Perform Pressure Relief Procedure page 10 and disconnect power to the TSP power pack Tilt unit 90 degrees backwards to keep oil from running out when pump is removed 2 R...

Page 31: ...Install pump tank o ring and manifold seals 2 Slide pump assembly into drive housing while ensuring the piston rod head is properly aligned in the assembly housing NOTE Adjust pump rod length with pu...

Page 32: ...25 ft lbs 27 1 33 4 N m 5 Replace pump guard 50 with retaining bolt 43 2 Way Poppet Valve Replacement Tools Required Phillips screwdriver 7 8 in wrench 3 4 in wrench 1 Perform Pressure Relief Procedur...

Page 33: ...ure Set Valve Replacement Tools Required 1 1 16 in wrench 1 Perform Pressure Relief Procedure page 10 and disconnect power to the TSP power pack 2 Use a 1 1 16 in wrench to loosen 3 Remove plastic pro...

Page 34: ...ct power to the TSP power pack 2 Remove top half of frame and shroud 3 Using a Phillips screwdriver fully loosen retainer screw Pull plug off from the valve 4 Remove finger tight nut on top of valve R...

Page 35: ...new valve 2 Using a 5 mm Allen wrench carefully separate the 4 way valve from the diverter block Ensure o rings remain in place on 4 way valve Set valve aside on a clean surface 3 To remove the protec...

Page 36: ...M6 screws Torque to 6 8 ft lbs 8 1 10 8 N m 5 Reattach coil on to valve Tighten plastic nut finger tight to top of valve 6 Position the 4 way valve on the diverter block it will only fit in one posit...

Page 37: ...al connector from transducer 4 Use 15 16 in wrench to remove transducer from the manifold Install Transducer 1 Apply sealant to transducer threads 2 Start threading transducer into the manifold 3 Usin...

Page 38: ...Pendant Battery Replacement 38 3A6884B Pendant Battery Replacement CR123A BATTERY...

Page 39: ...TING filter 1 4 NPT male 6 19Y353 VALVE 2 way poppet 50 17U673 FITTING QD male high pressure 7 19Y108 KIT transducer high pressure 54 19Y113 KIT manifold distribution 8 17U675 VALVE pressure relief 15...

Page 40: ...er 2 19Y107 KIT valve 4 way directional 27 17U610 BOX control 120V 6 19Y353 VALVE 2 way poppet 74 19Y115 ASSEMBLY control 7 19Y108 KIT transducer high pressure 79 17U625 HARNESS main w strain relief 1...

Page 41: ...n 1 19Y111 KIT motor hydraulic power pack 26 120660 SWITCH rocker 2 19Y107 KIT valve 4 way directional 27 17U629 BOX control 230V 6 17U666 Valve 2 way poppet 74 19Y115 ASSEMBLY control 7 19Y10 KIT tra...

Page 42: ...Torque Series Pump Parts Ref Torque Ref Torque Ref Torque 20 25 ft lbs 27 1 33 4 N m 30 40 in lbs 3 4 4 5 N m 110 120 in lbs 12 4 13 6 N m 40 45 in lbs 5 1 6 2 N m 10 12 in lbs 1 1 1 4 N m 95 105 in...

Page 43: ...x hd 4 37 124709 SCREW hex hd flange 4 38 100718 WASHER 1 39 17Z459 SCREW grounding 1 45 17U752 COVER motor painted 1 46 17U745 FRAME top painted 1 61 PENDANT complete 19Y103 WIRED 1 19Y102 WIRELESS i...

Page 44: ...d Assembly Parts 44 3A6884B Manifold Assembly Parts Ref Torque Ref Torque 50 55 ft lbs 68 8 75 6 N m 6 8 ft lbs 8 1 10 8 N m 57 61 ft lbs 77 83 N m 19 21 ft lbs 25 8 28 5 N m 4 5 ft lbs 5 4 6 8 N m 1...

Page 45: ...high pressure 1 10b 17U662 GASKET plug 1 10c 17U661 PLUG body 1 18 19Y418 LABEL pressure control 1 49 19Y214 FITTING filter 1 4 NPT male 1 50 17U673 FITTING qd male high pressure 2 51 17U674 FITTING...

Page 46: ...9 N m 10 12 in lbs 1 1 1 4 N m 20 25 ft lbs 27 1 33 4 N m 5 7 ft lbs 6 8 9 5 N m 40 45 ft lbs 54 2 61 0 N m 50 70 in lbs 5 6 7 9 N m 145 155 in lbs 16 4 17 5 N m 57 61 ft lbs 77 83 N m 155 175 in lbs...

Page 47: ...MP high pressure includes 17 37 41 42 43 44 47 48 52 53 72 1 20 104572 WASHER lock spring 6 21 117536 SCREW cap hex head 6 30 17U729 SCREW 4 31 17U730 FITTING indicator fluid level 1 32 17U731 CAP bre...

Page 48: ...Control Box Parts 120V 48 3A6884B Control Box Parts 120V Ref Torque Ref Torque 10 12 in lbs 1 1 1 4 N m 15 20 in lbs 1 7 2 3 N m 17 21 in lbs 1 9 2 4 N m 40 45 in lbs 4 5 5 1 N m 2 5 3 21...

Page 49: ...r coil filter Includes 16 1 16 16U215 SCREW Phillips PND 120V 1 17 17U616 CONNECTOR pendant 1 18 17U727 HARNESS wire board to switches 1 19 17U620 PLATE backer pendant connection 1 20 19Y411 COVER con...

Page 50: ...Control Box Parts 230V 50 3A6884B Control Box Parts 230V Ref Torque Ref Torque 10 12 in lbs 1 1 1 4 N m 15 20 in lbs 1 7 2 3 N m 17 21 in lbs 1 9 2 4 N m 2 5 3...

Page 51: ...6 NUT full hex 2 15 24W147 BOARD filter 230V 1 16 124131 SCREW mach pan head 1 17 17U616 CONNECTOR pendant 1 18 17U727 HARNESS wire board to switches 1 19 17U620 PLATE backer pendant connection 1 20 1...

Page 52: ...reserve capacity 1 gallon 3 8 liter Recommended hydraulic oil Grade ISO 10 68 Operating oil viscosity range centistokes See chart below Dimensions Weight dry 85 lb 39 kg Height 17 in 43 cm Length 17...

Page 53: ...nce and 2 this device must accept any interference received including interference that may cause undesired operation Changes or modifications not expressly approved by the party responsible for compl...

Page 54: ...e any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs wil...

Page 55: ...nformation For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894...

Page 56: ...anges at any time without notice Original instructions This manual contains English MM 3A6884 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES...

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