Graco Reactor E-10hp Instructions Manual Download Page 48

Page: 48 / 78

Repair

332144E

Temperature Control Modules Connections

Table 9: Heater Control Module Connections

Connector

Description

100-120VAC

200-240VAC

DATA (A)

Not used

Sensor (B)

See Table 11

DISPLAY (C)

Display

COMMUNICATION

(D)

Communication to power
boards

PROGRAM (E)

Software programming

BOOT (F)

Software bootloader

POWER/RELAY (G)

Circuit board power input and
contactor control output

Table 10: Temperature Power Module Connections

Connector

Description

COMMUNICATION

(H)

Communication to control
board

POWER (J)

Power to heater

Table 9: Heater Control Module Connections

Connector

Description

100-120VAC

200-240VAC

Table 11: Sensor B Connections

100-120VAC

200-240VAC

Description

Connector

Pin

Connector

Pin

1, 2

Overtemperature Switch

Thermocouple ISO, R (red)

Thermocouple ISO, Y (yellow)

Thermocouple RES, R (red)

Thermocouple RES, Y (yellow)

3-4,7,10

Unused

. 14: Temperature Control Module Connections

ti21843a

ti9843a4

100-120VAC

200-240VAC

Summary of Contents for Reactor E-10hp

Page 1: ...atings and polyurethane foam For professional use only Not approved for use in explosive atmospheres or hazardous locations 3000 psi 21 MPa 207 bar Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions ti21488a ...

Page 2: ...r and Flush Fluid From Lines 19 Startup 20 Heatup Guidelines 21 Heat Management Tips 21 Spraying 22 Pause 23 Refill Tanks 23 Pressure Relief Procedure 24 Shutdown 24 Maintenance 25 Flushing 26 Purge Hoses 27 Troubleshooting 28 Pump Control Status Codes 28 DIP Switch Settings 30 Heat Control Diagnostic Codes 32 Reactor Electronics 34 Heaters 36 Proportioner 37 Repair 40 Before Beginning Repair 40 R...

Page 3: ...shed in the eyes or on skin inhaled or swallowed Read Safety Data Sheet SDS for handling instructions and to know the specific hazards of the flu ids you are using including the effects of long term exposure When spraying servicing equipment or when in the work area always keep work area well venti lated and always wear appropriate personal protective equipment See Personal Protective Equip ment w...

Page 4: ...switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the...

Page 5: ...parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink ...

Page 6: ... protection Always wear a properly fitting respirator which may include a supplied air respirator Ventilate the work area according to instructions in the fluid manufacturer s SDS Avoid all skin contact with isocyanates Everyone in the work area must wear chemically impermeable gloves protective clothing and foot coverings as recommended by the fluid manufacturer and local reg ulatory authority Fo...

Page 7: ...ratory protection Always wear a properly fitting respirator which may include a supplied air respirator Ventilate the work area according to instructions in the fluid manufac turer s SDS Avoid all skin contact with isocyanates Everyone in the work area must wear chemically impermeable gloves protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory author...

Page 8: ...s used in your equipment requires special attention to avoid equipment damage and downtime When changing materials flush the equipment multiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemi cal compatibility When changing between epoxies and urethanes or polyureas disassemble and clean all fluid com pone...

Page 9: ...24R900 25R000 Europe Fusion Air Purge 249810 APT902 3000 21 207 200 240 VAC 24R900 25R000 Australia Asia Fusion Air Purge 249810 P2T900 3000 21 207 200 240 VAC 24R900 25R000 North America PROBLER P2 GCP2RA P2T901 3000 21 207 200 240 VAC 24R900 25R000 Europe PROBLER P2 GCP2RA P2T902 3000 21 207 200 240 VAC 24R900 25R000 Australia Asia PROBLER P2 GCP2RA 24T900 3000 21 207 200 240 VAC 24R900 North Am...

Page 10: ...graco com Displacement Pump Part No Description 311076 Instruction Parts Manual English Fusion Air Purge Spray Gun Part No Description 309550 Instruction Parts Manual English Probler P2 Spray Gun Part No Description 313213 Instruction Parts Manual English Probler P2 Recirculation Kit Part No Description 406842 Instruction Parts Manual English Lift Ring Kit Part No Description 332977 Instruction Pa...

Page 11: ...ed during circulation mode to reduce heatup time Digital displays show the temperatures of the two fluids Electronic controls monitor fluid pressures drive the motor and alerts the operator if errors occur See Motor Pump Status Codes page 15 for further infor mation The Reactor E 10hp has two recirculation speeds slow and fast and an adjustable pressure output Slow Recirculation Slow circulation r...

Page 12: ...dle includes circulation return hoses M Fusion Air Purge Spray Gun N Desiccant Dryer P Recirculation Tubes Q Air Line Inlet quick disconnect fitting R Outlet Hose Connections S Return Hose Connections T Fluid Temperature Sensors located on heater assembly under shroud U Hose Rack and Control Shield V Fluid Inlet Ball Valves each side W Fluid Inlet Strainers each side X Power Cords not shown Y Flui...

Page 13: ...ls System Controls NOTICE To prevent damage to soft key buttons do not press the buttons with sharp objects such as pens plastic cards or fingernails FIG 2 Heater Controls and Indicators F C AE AR AF AK AJ AA AB AC AD AM AN AS AO AP AG AH AL FIG 3 System Controls and Indicators STATUS 1 2 3 4 5 6 7 8 9 10 0 I I AV AT AY AU AX AW ...

Page 14: ...Key F Press to change temperature scale to degrees Fahrenheit AK Temperature Scale Key C Press to change temperature scale to degrees Celsius AL Temperature Display Show actual temperature or target temperature of heater zones depending on selected mode Defaults to actual at startup Range is 32 170 F 0 77 C for ISO and RES Heater Indicators AM ISO Heater Activity LEDs flash when heater zones are o...

Page 15: ...ay mode Table 1 Motor Pump Status Codes No Name 1 Pressure imbalance between ISO and RES sides 2 Pressure deviation from setpoint 3 Pressure transducer ISO failure 4 Pressure transducer RES failure 5 Excessive current draw 6 High motor temperature 7 No cycle counter switch input 8 High cycle rate deviation more than 1 0 GPM High cycle rate shutdown more than 1 1 GPM 9 Low tank level 10 Not used 11...

Page 16: ...egulations To avoid electric shock always unplug both cords before servicing Reactor and wait one minute FIG 4 Use Two Separate Circuits 1 1 Heater Power Motor Power 2 Ensure no other high amp loads are connected while running Reactor To verify separate circuits plug in Reactor or a worklight and cycle breakers on and off 1 2 TI7061a Table 4 Electrical Requirements Model Required Power Source Powe...

Page 17: ...ns use recirc accessory kit 24E727 2 Connect recirculation hoses from gun recirculation ports to connections S Connect Gun Air Hose 1 Connect gun air hose to the gun air input and to the air filter outlet Z If you are using more than one hose bundle join the air hoses with the nipple pro vided with the hose bundle 2 On units with Fusion guns connect the supplied ball valve and quick disconnect cou...

Page 18: ...ove tank cover and pour resin into RES tank blue side Replace cover Pump rod and connecting rod move during operation Moving parts can cause serious injury such as pinching or amputation Keep hands and fingers away from wet cup during operation Shut off Motor Power before filling wet cup NOTICE To prevent cross contamination of fluids and equip ment parts never interchange isocyanate and resin par...

Page 19: ...et Recirc Spray valves to Recirc 7 Set function knob to Slow Recirc or Fast Recirc 8 When clean fluids exit both recirculation tubes P set function knob to Stop Park 9 Replace recirculation tubes in supply tanks To avoid fire and explosion Flush equipment only in a well ventilated area Ensure main power is off and heater is cool before flushing Do not turn on heater until fluid lines are clear of ...

Page 20: ...spray temperature NOTE Heatup times are based on 70 F 21 C starting material temperature and 70 F 21 C ambient tempera ture NOTE Different fluids will absorb heat at different rates When refilling a warm machine heatup times will be less Heated fluid can cause equipment surfaces to become very hot To avoid severe burns Do not operate Reactor without all covers and shrouds in place Do not touch hot...

Page 21: ...30 F 17 C of target temperature Volume in tanks Use only what you need For example 2 5 gal 10 l in each tank will heat up almost twice as fast as 5 gal 20 l Mixes fluid within tanks to avoid heating only the fluid at the top of the tank Use for flushing Heat Management Tips Heaters perform better with lower flow rates or smaller mix modules Triggering the gun for short periods helps maintain effic...

Page 22: ...us Code 1 is inactive for 10 seconds after entering spray pressure mode to allow time to balance pressures NOTE Watch gauges for 10 seconds to be sure pres sure holds on both sides and pumps are not moving 5 Open gun fluid manifold valves impingement mix guns only NOTE On impingement guns never open fluid manifold valves or trigger gun if pressure are imbalanced 6 Disengage piston safety lock or t...

Page 23: ...ill Fluid Tanks page 18 NOTE If you are operating at high temperatures or flow rates follow Pause instructions to bring tanks up to tem perature Fusion Probler 1 2 3 4 5 6 7 8 9 10 0 ti21494a ti21495a Fusion Probler NOTICE To prevent cross contamination of fluids and equip ment parts never interchange ISO and RES parts or containers Have at least two 5 gal 19 liter pails to transfer fluid from dru...

Page 24: ...s first see Flushing page 26 1 Shut off Heater Power 2 Shut off Motor Power 3 Follow all steps of Pressure Relief Procedure page 24 4 Close gun fluid valves ISO and RES Doing this will keep the internal parts of the gun cleaner and pre vent crossover 5 Refer to your separate gun manual and perform Shutdown procedure This equipment stays pressurized until pressure is manually relieved To help preve...

Page 25: ... as needed Always clean the fluid inlet strainers after flushing Generally flush if you will shutdown for more than three days Flush more often if material is moisture sensitive and humidity is high in the storage area or if material may separate or settle out over time If using an impingement mix gun close gun fluid valves when not spraying Doing this will keep the internal parts of the gun clean...

Page 26: ...ir on 2 Set function knob to Stop Park 3 Shut off Heater Power Allow system to cool 4 Remove recirculation tubes P from supply tanks and place in original containers or waste containers 5 Turn Recirc Spray valves to Recirc 6 Set function knob to Fast Recirc Pump mate rial from supply tanks until no more comes out 7 Set function knob to Stop Park 8 Wipe out any remaining material from the supply ta...

Page 27: ... ISO to Spray Open gun into waste ISO container Set function knob to Slow Recirc until hose is flushed Set function knob to Stop Park Repeat for RES side 12 Set function knob to Stop Park 13 Solvent flushing is a two step process Go back to step 4 drain solvent and flush again with fresh sol vent 14 Leave unit filled with solvent plasticizer clean motor oil or refill supply tanks with new material...

Page 28: ...ith an impingement mix gun try using a smaller mix chamber or nozzle To turn off automatic shutdown and or change pressure tolerances for status code 2 see DIP Switch Settings page 30 Deviation can occur if power is turned on if function knob AV is not set to Park Off Leave knob in Park Off mode until status indicator LED turns on Status Code 3 Pressure Transducer ISO Failure 1 Check transducer IS...

Page 29: ...h Settings page 30 1 Add material to supply tank if necessary 2 Check that the tank level sensor is in contact with the surface of the tank Replace if necessary See Tank Fluid Level Sensors page 56 3 Check J6 connections on control board See Table 8 page 46 Status Code 11 Locked Motor Rotor Verify that pumps are not seized and move freely The motor is unable to turn Replace motor page 54 Shut off ...

Page 30: ...the DIP switch on the control board 4 Set DIP switches to the desired positions See DIP Switch Settings and Functions page 31 5 Replace display cover 26 and plug in unit 6 Cycle power switch to activate changes to DIP switch To avoid electric shock always unplug both power cords before servicing Reactor and wait one minute FIG 6 DIP Switch ti21923a 26 ...

Page 31: ...n or displays a status code due to deviation of pressure from setpoint exceeds selection made in DIP Switch 4 DEVIATION SHUTDOWN DIP Switch 4 Causes deviation if pressure setpoint is greater than 300 psi 2 1 MPa 21 bar 25 if 800 psi 5 6 MPa 56 bar 500 psi 3 5 MPa 35 bar 40 if 800 psi 5 6 MPa 56 bar DIP Switch 5 Causes shutdown or displays a status code for low fluid level in tanks DEVIATION SHUTDO...

Page 32: ...e to another Failed heater element where thermocouple is installed Loose wire E01 Checks NOTE Before checking the thermocouple note which zone ISO or RES has high fluid temperature 1 Check that connector B is firmly plugged into heater control module See Temperature Control Mod ules Connections page 48 2 Clean and re plug connections 3 Check connections between the temperature con trol module and ...

Page 33: ...ng Repair page 40 2 Exchange zone module with another one Turn zone on and check for error If error disappears replace faulty module E03 No zone current When a no current error occurs the LED on the specific zone s module turns red when the error is displayed 1 Check for tripped circuit breaker on Reactor or at power source of that zone Replace circuit breaker if it trips habitually 2 Check for lo...

Page 34: ...ated under elec tronics cover 55 Failed circuit board Display is failing Replace Loose display cables on control board Check cable connections to each dis play FIG 23 on page 73 Failed control board displays get power from control board Remove access panel Check if board LED is lighted If not replace board page 45 Inadequate power to control board Check that power supply meets requirements Loose p...

Page 35: ...place damaged cable Display cable damaged or corroded Clean connections FIG 23 on page 73 Replace damaged cable Ribbon cable on display circuit board disconnected or broken Connect cable FIG 23 on page 73 or replace Broken display button Replace page 43 Fan not working Loose wire Check fan wire Defective fan Replace page 55 PROBLEM CAUSE SOLUTION ...

Page 36: ...Test Heater Element page 49 Control of primary heat is abnormal high temperature overshoots or E01 error occurs intermittently Dirty thermocouple connections Examine connection of thermocou ples to long green plug on heater control board Unplug and re plug thermocouple wires cleaning off any debris For 100 120VAC unplug and re plug long green connector For 200 240V unplug and re plug green connect...

Page 37: ...position Set function knob to Stop Park once status LED turns on Then select desired function Loose connection on control board Check connection at motor power connections on bottom board See FIG 12 page 46 Worn brushes Check both sides Replace brushes worn to less than 1 2 in 13 mm see page 55 Broken or misaligned brush springs Realign or replace page 55 Brushes or springs binding in brush holder...

Page 38: ... in pump packing nut area Worn throat seals Replace See pump manual Pressure doesn t hold when stalled against gun in spray mode Leaking Recirc Spray valve Repair page 41 Leaking piston valve or intake valve in displacement pump Repair See pump manual Leaking gun shutoff Repair See gun manual Pressure is higher on RES side dur ing startup of recirculation especially in High Recirc mode This is nor...

Page 39: ... restrictor Tank level sensor does not sense empty tank indicator LED on control panel never blinks Material build up Flush and clean inside of tanks Clean outside of sensor and recessed area on tank LED wires disconnected inside con trol panel Reconnect LED wires Tank level sensor sensitivity is too high Reset tank fluid level sensor sensitiv ity page 57 Tank level sensor does not sense full tank...

Page 40: ...ly Tank 1 See Before Beginning Repair page 40 2 Relieve pressure page 24 3 Flush page 26 4 Place waste container under y strainer 5 Close fluid valve V 6 Remove filter drain hex nut N and drain material 7 Remove recirculation tubes P and place in waste containers Repairing this equipment requires access to parts which may cause electric shock or other serious injury if work is not performed proper...

Page 41: ...See Before Beginning Repair page 40 2 Relieve pressure page 24 3 See FIG 7 Disassemble Recirc Spray valves Clean and inspect all parts for damage 4 Ensure that the seat 453a and gasket 453b are positioned inside each valve cartridge 453 5 Apply PTFE pipe sealant to all tapered pipe threads before reassembling 6 Reassemble in reverse order following all notes in FIG 7 S 27 ti21837a 28 FIG 7 Recirc ...

Page 42: ...mmer Unscrew from pump See displacement pump manual for repair and parts Remove Entire Pump Assembly 7 Disconnect fluid inlet C and outlet D lines Also disconnect steel outlet tube 46 from heater inlet 8 Remove pump rod cover 222 Push clip up in back and push pin 217 out Loosen locknut 218 by hit ting firmly right to left with a non sparking hammer Unscrew pump See manual 311076 for pump repair an...

Page 43: ...ng Repair page 40 2 Remove screws 21 and back cover 26 3 Disconnect potentiometer wires from J5 on motor control board 354 See FIG 12 page 46 4 See FIG 9 Remove two setscrews 356a and pull function knob 356 off potentiometer 357 shaft 5 Remove nut N part of 357 and detent plate 358 6 Install new potentiometer 357 in reverse order Position potentiometer so slot S is horizontal Position knob 356 so ...

Page 44: ...Repair 44 332144E FIG 10 Control Panel ti21841a 351 353 360 357 352 363 354 373 ...

Page 45: ...in of the potentiometer Replace Control Board NOTE Check motor before replacing board See Test Motor page 54 1 See Before Beginning Repair page 40 2 Remove access cover 26 on back of cart to expose control board 354 3 Disconnect all cables and connectors from board 354 See Table 8 page 46 4 Remove six nuts 363 and remove board from con trol board 354 See FIG 10 page 44 5 Install new board in rever...

Page 46: ...ith Male Blades Motor Power J3 n a Error LED J4 n a Tank Level LED J5 n a Function Knob J6 1 Brown ISO Sensor V 2 Blue ISO Sensor V 3 Black ISO Sensor Signal 4 Brown RES Sensor V 5 Blue RES Sensor V 6 Black RES Sensor Signal J8 n a Boost Power Relay J9 n a Motor Overtemperature J10 n a Cycle Switch J11 n a ISO Pressure Transducer J12 n a RES Pressure Transducer FIG 12 Wiring Connections J1 J6 J9 J...

Page 47: ...ct all cables and connectors from tempera ture control module 59 5 Remove hex nut 56 and replace defective module 6 Install new module in reverse order Connect all cables and connectors NOTICE Before handling assembly put on a static conductive wrist strap to protect against discharge which can damage assembly Follow instructions provided with wrist strap 55 89 ti21845a FIG 13 59 ti21844a 56 ...

Page 48: ...dule Connections Connector Description COMMUNICATION H Communication to control board POWER J Power to heater Table 9 Heater Control Module Connections Connector Description 100 120VAC 200 240VAC Table 11 Sensor B Connections 100 120VAC 200 240VAC Description Connector Pin Connector Pin B1 1 2 B1 1 2 Overtemperature Switch B2 1 B1 5 Thermocouple ISO R red B2 2 B1 6 Thermocouple ISO Y yellow B2 4 B...

Page 49: ...e relatively smooth and shiny If there is a crusted burnt ash like material adhered to element or sheath shows pitting marks replace element 4 Install new heater element 307 or 316 Hold mixer 309 so it does not block thermocouple port P for 307 only 5 Reinstall thermocouple page 50 6 Reconnect heater element leadwires to heater wire connector 7 Replace heater shroud 90 and electronics cover 55 Lin...

Page 50: ...nsure that mixer 309 is out of the way when replacing the adapter 8 Replace thermocouple FIG 16 a Remove protective tape from thermocouple tip T b Apply PTFE tape and thread sealant to male threads and tighten thermocouple housing H into adapter 305 c Push in thermocouple 310 so tip T contacts heater element 307 d Holding thermocouple T against heater ele ment tighten ferrule nut N 1 4 turn past t...

Page 51: ...ontrol module See FIG 24 on page 74 Pressure Transducers 1 See Before Beginning Repair page 40 2 Remove back cover 26 3 Disconnect transducer cables from J11 and J12 connectors Reverse ISO and RES transducer con nections and check if status codes follows the bad transducer 4 Replace transducer if the transducer fails test a Remove supply tank page 40 b Follow transducer cable on cart frame and cut...

Page 52: ... crankshaft remove magnet 224 Reinstall magnet in center of offset shaft on new crankshaft Posi tion shaft in Park position 2 Install bronze bearings 211 213 in drive housing 215 as shown 3 Install bronze bearings 209 211 and steel washer 208 on crankshaft 210 Install bronze bearing 213 and steel washer 212 on gear reducer 214 4 Install gear reducer 214 and crankshaft 210 into motor end bell MB NO...

Page 53: ...tall cover with switch on RES side TI7028a 223 0 6 in 15 2 mm from inside edge 1 0 in 25 4 mm from inside bottom edge FIG 18 Drive Housing Crankshaft must be in line with crankshaft at other end of motor so pumps move up and down in unison 1 229 215 224 210 201 220 207 ti21847a 1 MB 216 212 steel 213 bronze 208 steel 211 bronze 209 bronze 219 213 bronze 214 221 223 89 91 233 ...

Page 54: ... 8 Cut zip ties 9 Thread motor power switch harness and over temp switch out bottom of control module and cable chan nel to free motor 10 Remove screws 15 holding motor 201 to bracket Lift motor off unit 11 If replacing motor remove shroud mounting bolts 207 and brackets 233 and set aside Installation 1 If replacing motor install fan assemblies 16 and shroud mounting brackets 233 on new motor 201 ...

Page 55: ...ing screw 7 To replace the front motor brush a Remove the two bolts and access cover plate See FIG 19 b Remove old brushes and install new ones sup plied in kit 8 To replace the rear motor brush a Remove motor mounting bolts Slide the motor forward and lean on the cart frame a Remove the two bolts and access cover plate See FIG 19 b Remove old brushes and install new ones sup plied in kit 9 See in...

Page 56: ...display control cover 26 8 Zip tie tank level sensor cable with other low voltage cables 9 Reinstall supply tank See page 40 10 Adjust position of level sensor assembly 57 See Adjust 11 Set sensitivity See Reset Sensitivity page 57 12 Check operation of both sensors a Hold one hand inside both tanks for 5 seconds near inner wall where the tank level sensor is located b The tank level indicator LED...

Page 57: ... white tape to access the adjustment screw 5 Use a small flathead screwdriver and slowly turn the adjustment screw S clockwise until the yellow LED turns on 6 Slowly turn the adjustment screw S counterclock wise until the yellow LED barely turns off 7 Slowly turn the adjustment screw S counterclock wise an additional 1 2 turn NOTE The yellow LED should stay turned off 8 Fill tank with desired mate...

Page 58: ... 104 Part No Region APT100 24T100 25R000 249810 P2T100 24T100 25R000 GCP2RA APT900 24R900 25R000 249810 16W239 North America APT901 24R900 25R000 249810 15G958 Europe APT902 24R900 25R000 249810 15G962 Australia Asia P2T900 24R900 25R000 GCP2RA 16W239 North America P2T901 24R900 25R000 GCP2RA 15G958 Europe P2T902 24R900 25R000 GCP2RA 15G962 Australia Asia 101 104 103 102 15G962 15G958 16W239 ...

Page 59: ...9 E 10hp Proportioners 24T100 100 120VAC Proportioner 24R900 200 240VAC Proportioner 94 93 102 91 89 55 56 56 48 42 49 98 99 24 28 27 29 35 96 97 97 32 31 33 77 84 26 21 25 92 90 97 96 49 50 42 30 30a 2 5 ti21853b 99 ...

Page 60: ...Parts 60 332144E 8 1 13 11 11 9 10 99 36 37 38 39 40 41 3 4 5 6 7 2 59 59 56 21 21 56 64 65 64 66 67 60 56 56 66 66 72 71 70 56 56 6 12 58 58 66 69 68 74 61 73 3 4 8 10 10 ti21855b ...

Page 61: ...Parts 332144E 61 47 47 22 21 17 18 16 14 15 52 52 53 54 42 43 44 45 46 57 57 20 21 19 42 43 44 45 46 6 9 11 11 7 ti21854a ...

Page 62: ...on Quantity 24T100 100 120 VAC 24R900 200 240 VAC 1 CART 1 1 2 24T950 BRACKET tank mount 1 1 3 24T951 BRACKET crossbar 1 1 4 24T952 BRACKET gusset cart 1 1 5 24T953 BRACKET motor mount 1 1 6 110996 NUT hex flange head 18 18 7 101765 GROMMET 3 3 8 119975 GRIP vinyl gray 1 25 in 2 2 9 154636 WASHER flat 4 4 10 116411 SPRING compression 2 2 11 116477 WASHER flat nylon 4 4 12 116478 WHEEL pneumatic 2 ...

Page 63: ... regulator air with 3 8 npt auto drain includes 64a 1 1 38a 114228 ELEMENT 5 micron polypropylene not shown 1 1 39 157350 ADAPTER 1 1 40 104641 FITTING bulkhead 1 1 41 169970 FITTING line air 1 4 18 npt 1 1 42 116704 ADAPTER 9 16 18 JIC x 1 4 NPT 4 4 43 117506 FITTING swivel 1 4 npt x 6 JIC 2 2 44 MANIFOLD assembly outlet see page 72 2 2 45 556765 FITTING 6 JIC 1 4PM 2 2 46 24T977 TUBE pump outlet...

Page 64: ...ater control mount 2 2 59 247828 MODULE heater 2 2 60 24T989 PANEL logic control mount 1 1 61 24T308 MODULE heater control 120 V 1 24T307 MODULE heater control 230V 1 64 24U006 RELAY SSR 120 V 2 24T991 RELAY SSR 230 V 2 65 112144 SCREW mach pan hd 4 4 66 126811 BLOCK clamp end 4 4 67 24U007 CONNECTOR contactor 120 V 1 24T992 CONNECTOR contactor 230 V 1 68 126817 COVER end 1 1 69 126818 BLOCK termi...

Page 65: ...0 24T996 CABLE FAN 29 in 736 6 mm 2 2 81 24T997 CABLE control display 1 1 82 24T998 CABLE harness overtemperature 1 1 83 24T999 CONNECTOR jumper 2 2 84 24U008 CORD 20A 120 V 2 24U000 CORD 16A 230 V 2 85 113505 NUT keps hex hd 2 2 88 125835 CLIP ferrite bead 2 2 89 24U001 COVER proportioner lower 1 1 90 24U002 COVER proportioner upper 1 1 91 115492 SCREW mach slot hex wash hd 10 10 92 24U003 GUARD ...

Page 66: ... Torque fasteners to 140 160 in lbs 15 18 N m Assemble nut to finger tight only Torque fasteners to 30 35 in lbs Applies only when fasteners are assembled in plastic housings 215 Switch mounts to cover opposite brush end of motor only Housing must be installed on motor with crankshafts aligned with each other Assemble magnet to center of offset crankshaft on switch cover side of motor and adjust f...

Page 67: ...2 211 180131 BEARING thrust 2 212 116073 WASHER thrust 2 213 116079 BEARING thrust 4 214 244242 GEAR reducer first stage 2 215 287055 HOUSING drive 2 216 287053 KIT repair connecting rod 2 217 196762 PIN straight 2 218 195150 NUT jam pump 2 219 24L006 PUMP displacement 2 220 117493 SCREW mach hex washer hd 8 221 300002 KIT cover includes switch 1 222 15B589 COVER pump rod 2 223 117770 SWITCH reed ...

Page 68: ...sensor probe Orient sensor as shown and torque 1 4 turn past tight 1 2 3 4 5 6 311 3 308 304 2 5 305 306 5 310 2 6 4 309 312 5 307 1 316 1 301 302 1 5 303 4 316 1 307 1 ti21850a Ref Part Description Qty 301 BLOCK heater 1 302 15H302 FITTING reducer 1 3 16 SAE x 1 2 npt 4 303 16V432 FITTING adapter 6 JIC x npt mxm 4 304 15H304 FITTING plug 9 16 SAE 2 305 15H306 ADATPER thermocouple 9 16 x 1 8 2 306...

Page 69: ...rd assy 1 355 24K983 SWITCH rocker w breaker 240v 20a 2 356 24L001 KNOB control w ball plunger 1 357 24L002 POTENTIOMETR adjustment pressure 1 358 15G053 PLATE detent display 1 359 300005 FILTER board 2 360 117523 NUT cap 10 4 361 127157 SCREW mach captive 8 8 363 127158 NUT captive 8 8 364 24T968 DIODE light emitting red 1 365 24T971 DIODE light emitting yellow 1 366 CLAMP cable 2 367 113505 NUT ...

Page 70: ... 67 N m Align bent tube to fitting within 2 Align thermometer dial as shown 1 2 3 4 5 6 406 405 404 401 402 403 407 3 1 4 5 6 6 24T986 24T982 ti21851a ti21852a Ref Part Description Qty 401 101078 STRAINER Y 1 402 15D757 HOUSING thermometer Viscon HP 1 403 102124 THERMOMETER dial 1 404 24T983 VALVE ball 3 4 npt mxf T handle 1 405 24T984 FITTING adapter JIC 12 X 3 4 npt mxm 1 406 24T985 TUBE assy in...

Page 71: ...54 4 455 4 6 456 458 459 1 461 460 463 462 457 5 5 5 464 ti21838a Ref Part Description Qty 451 24T961 MANIFOLD fluid 1 452 102814 GAUGE pressure fluid 2 453 239914 VALVE drain 2 453a 15E022 SEAT 1 453b 111699 GASKET 1 454 224807 BASE valve 2 455 187625 HANDLE valve drain 2 456 111600 PIN grooved 2 457 16V434 FITTING 90 elbow JIC 6 x SAE ORB 2 458 119789 FITTING elbow street 45 2 459 162453 FITTING...

Page 72: ...ngs mxf 35 ft 10 7 m 2 503 15G342 HOSE air 1 4 in 6 mm ID 1 4 npsm fbe 35 ft 10 7 m 1 504 buy locally TUBE foam insulated 1 3 8 in 35 mm ID 31 ft 9 5 m 1 505 156971 NIPPLE 1 4 npt for joining air line to another hose bundle 1 Ref Part Description Qty Ref Part Description Qty 551 24T976 MANIFOLD fluid pump outlet 1 552 247520 HOUSING rupture disc 1 553 111457 PACKING o ring 1 554 24K999 TRANSDUCER ...

Page 73: ...s 332144E 73 FIG 23 Power Harness 78 Wire Identification 665 62 5 6 665 RQWDFWRU 0 1 7 5 6 2267 7 5 6 0 1 7 62 2267 7 62 0 1 62 0 1 62 2267 62 2267 62 0 1 5 6 0 1 5 6 2267 5 6 2267 5 6 DQ DQ 7 5 7 9 9 WL D ...

Page 74: ...332144E FIG 24 8 5 1 02725 3 5 8 52 1 8 52 1 0RWRU HDWHU 1 7 1 8 7 1 5 1 5 1 1 7 1 9 6 1625 02725 27 6 7 5 6 1625 02725 7 5 02725 7 5 5 02725 2 7 1 5 2267 7 8 52 1 8 52 1 7 1 7 1 75 16 8 5 62 75 16 8 5 5 6 WL D ...

Page 75: ... ELEMENT Y strainer 20 mesh 114228 ELEMENT air filter 5 micron polypropylene 239914 VALVE recirc spray includes seat and gas ket 24L002 POTENTIOMENTER control knob 24K999 TRANSDUCER pressure 24L006 PUMP displacement fits either side 249855 REPAIR KIT displacement pump includes seals balls bearings intake seat 24T974 O RING tank lid Part Description 24E727 Probler Recirc Kit 24U342 Lift Ring Kit 36...

Page 76: ...t 32 m Tank capacity each nominal 6 gal 22 7 liters Weight empty 239 lb 108 kg Recommended Mix Chamber Sizes Fusion Air Purge 000 AW2222 00 and 01 at reduced spray pressure Probler P2 AA 00 and 01 at reduced spray pressure Electrical Requirements 120 V 100 120VAC 1 phase 50 60 Hz 3840 W requires two separate dedicated 20 A circuits Full load peak amperage 16 A per circuit 230 V 200 240VAC 1 phase ...

Page 77: ...ale RES Side 6 JIC male Fluid Circulation Returns ISO side 5 JIC male RES side 6 JIC male Hose Markings ISO side Red RES side Blue Wetted Parts Wetted parts on all models Aluminum stainless steel carbon steel brass carbide chrome chemically resistant o rings PTFE ultra high molecular weight polyethylene Notes Sound power measured per ISO 9614 2 Reactor E 10hp US Metric ...

Page 78: ... material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warra...

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