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9

307–934

Setup

Heated System Setup
(Models 222–294 and 222–293 conversion)

Refer to Figure 4.

Use the following procedures to setup Model 222–294
Heated System, or to convert an existing Model
222–293 to a heated system. The Viscon

 Heater is

available in three voltages (see page 25). Specify
which voltage you desire.

To setup the pump, first follow steps 1–3 under “Pump
Setup” on page 7.

WARNING

The Viscon

 Heater must be installed by a qualified

electrician in compliance with all state and local

codes and regulations, to reduce the risk of  electric

shock or other serious bodily injury during installation

or operation. 

The power supply must match the heater ’s require-

ments (see “Accessories” on page 25). Refer to the

Viscon

 Heater Manual, 307–805, for further 

in-

formation.

WARNING

Heat causes fluid to expand, If fluid in the heated por-

tion of your system is trapped with nowhere to ex-

pand, it can cause a system rupture. A system rup-

ture can result in serious bodily injury and property

damage. Be sure your system has an adequate way

to handle heat expansion.

Use flexible hoses between the heater and gun.

OR, install a properly sized accumulator down-
stream from the heater.

OR, install a pressure relief valve, (Graco P/N
237–061) to relieve pressure when it exceeds
the system’s maximum working pressure.

And, never install any shutoff device between
the heater and g;un. If you are using a fluid
regulator before the gun, never use it as a
shutoff device.

Installing Heater Mounting Kit 222–269

WARNING

Before installing the heater, heater mounting kit and

circulating kit, follow the 

Pressure Relief Procedure

on page 16. Disconnect all hoses from the pump.

NOTE:

Reference numbers marked with an asterisk

(for example, 29*) are included in kit 222–269.

Apply pipe sealant (3*) to all male threads, except at
swiveling connections.

1. Be sure the wall is strong enough to support the

weight of the heater, hoses, fluid, and stress
caused during operation. Locate the heater wall
bracket (29*) holes 9.25” (235 mm) to the left of
the pump bracket holes, and at the same height.
Use the heater wall bracket as a template to mark
the wall. See “Mounting Dimensions” on page 25.

2. Attach the heater wall bracket to the heater mount-

ing posts with the M8 x 1.25 screws and lockwash-
ers supplied with the heater (53).

3. Use M8 or 5/16” bolts of the appropriate length

and lockwashers (not supplied) to fasten the
heater bracket to the wall.

4.

If you are converting an existing pump,

 remove

the fluid filter (8) and long 3/8 npt nipple (9) from
the pump fluid outlet. Discard the long nipple (9).
See Fig. 3.

5. Install the 3/8 npt nipple (35*) in the heater outlet.

Screw the fluid filter (8) inlet onto this nipple.
Unscrew the 1/4 npt nipple (11) from the filter
outlet. Screw the elbow (47*) into the filter outlet,
and screw the 1/4 npt nipple (11) into the elbow.

6. Screw the elbow (30*) into the heater’s inlet.

Attach the heater hose (31*) to the elbow. Attach
the rigid end of the union (32*) to the other end of
the hose (31*).

7. Screw the bushing (46*) into the pump outlet, then

screw the elbow (34*) into the bushing. Screw the
check valve (33*) into the elbow. Be sure the arrow
on the check valve points down. To complete the
heater connection to the pump, screw the swivel
end of the union (32*) onto the check valve (33*).

Summary of Contents for Ratio President Hydra-Spray 222-294

Page 1: ...293 Series B For cold spray systems Includes pump and wall bracket Model 231 075 For cold spray systems Includes pump 222 293 fluid regulation kit 222 564 hose gun and tip Model 222 294 For heated sp...

Page 2: ...the equipment only for its intended purpose If you are not sure call your Graco distributor Do not alter or modify this equipment Check equipment daily Repair or replace worn or damaged parts immediat...

Page 3: ...weekly Refer to the gun manual Be sure the gun trigger safety operates before spraying Lock the gun trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 16 if the spray...

Page 4: ...ee of debris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do...

Page 5: ...for servicing Install an air line moisture trap and drain valve A to help re move moisture from the compressed air supply Keep the site clear of any obstacles or debris that could interfere with the o...

Page 6: ...rovides automatic lubrication of air motor The fluid drain valve 13 assists in relieving fluid pressure in displacement pump hose and gun Triggering gun only may not be sufficient to relieve pressure...

Page 7: ...ling a heated system skip step 4 and proceed to Heated System Setup on page 9 4 Connect the air and fluid hoses and gun as ex plained below Hose and Gun Setup Connect one end of the fluid hose D to th...

Page 8: ...7 51b 51c 51e 51f 51h 51j 51k 51l 51m 51n 51p 51q B Fig 3 APPLY PIPE SEALANT 3 7 1 2 15 9 18 28 18 27 22 5 16 16 14 17 9 8 H A A 23 DETAIL A MODEL 231 075 Fluid Regulation Kit 222 564 includes items 5...

Page 9: ...heater heater mounting kit and circulating kit follow the Pressure Relief Procedure on page 16 Disconnect all hoses from the pump NOTE Reference numbers marked with an asterisk for example 29 are inc...

Page 10: ...d pressure gauge 45 in the inlet of the back pressure regulator Remove the plugs from the optional inlet and outlet of the back pres sure regulator Install one 1 4 npt nipple 11 in the regulator s opt...

Page 11: ...06778A SPECIFY DESIRED HEATER VOLTAGE Fig 4 PART OF HEATER 53 29 11 8 35 47 30 31 A A 31 32 23 33 34 46 36 38 37 47 23 39 11 J 11 K 40 45 41 42 44 43 1 B B C C ARROW ON BODY MUST POINT DOWN 12 13 53 7...

Page 12: ...D cpld 1 4 npsm f swivel x 1 4 npt m 25 ft 7 6 m long 2 1 Remove the gun air regulator 18 from the nipple 24 coming off the air manifold 28 Do not re move any parts from the regulator Save the regulat...

Page 13: ...13 307 934 Setup 06779 Fig 5 28 24 N Q T S R P M L M N 18 CONNECT AIR HOSE FOR FIRST GUN HERE CONNECT AIR HOSE FOR SECOND GUN HERE Air Regulator Connections for a Two Gun System All models P...

Page 14: ...SSURE REGULATOR MODEL 222 294 U T 11 11 39 40 TO 3 WAY VALVE 37 FROM FIRST GUN 11 TO FIRST GUN 8 DETAIL B HOSE CONNECTIONS AT FLUID FILTER MODEL 222 294 47 DETAIL F ASSEMBLY OF HOSE KIT AND GUN MODEL...

Page 15: ...Description Qty 238 402 SPRAY GUN AA plus air assisted airless 2 222 264 HOSE KIT insulated nylon two fluid lines one air line 1 4 ID cpld 1 4 npsm fbe swivel 25 ft 7 6 m long 2 156 877 NIPPLE 1 2 npt...

Page 16: ...d after following the steps above very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely Now clear the tip or hose Flushing WARNING F...

Page 17: ...g fluid pressure with the regula tor The back pressure regulator 40 see figure 4 used on model 222 294 does the same by requiring a minimum flow rate and also setting the minimum circulating rate need...

Page 18: ...18 307 934 Parts 06773A Model 222 293 Series B Includes items 1 54 1 2 7 8 9 9 10 10 11 11 12 13 14 15 16 17 18 18 19 21 22 23 24 25 26 27 28 16 REF A A 54...

Page 19: ...relief air 1 Ref No Part No Description Qty 16 204 560 HOSE air buna N 3 8 ID cpld 3 8 npt mbe 18 457 mm long 1 17 161 037 UNION adapter 90 1 2 npt m x 3 8 npsm f swivel 1 18 104 267 AIR REGULATOR 1...

Page 20: ...ncludes items 1 55 1 2 7 8 9 9 10 10 11 11 12 13 14 15 16 17 18 18 19 21 21 22 23 24 25 26 27 28 16 REF A A 50 48 49 51a 51b 51b 51c 51d 51e 51f 51h 51j 51k 51l 51m 51n 51p 51q 7 REF Ref No 51 Fluid R...

Page 21: ...Ref No Part No Description Qty 27 113 269 VALVE air bleed type 1 2 npt m x f 1 28 179 749 MANIFOLD air 1 2 npt inlet two 1 2 npt outlets 1 48 216 069 HOSE air nylon 1 4 ID cpld 1 4 npsm fbe swivel 25...

Page 22: ...es items 1 54 1 2 7 8 24 10 10 11 11 11 12 13 14 15 16 16 REF A A 17 18 18 19 21 21 22 23 B B 9 25 26 27 28 29 30 31 C C 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 47 SPECIFY DESIRED HEATER VOLTA...

Page 23: ...LD air 1 2 npt inlet two 1 2 npt outlets 1 Ref No Part No Description Qty 29 183 982 BRACKET wall heater 1 30 158 683 ELBOW 90_ 1 2 npt m x f 1 31 235 022 HOSE fluid 1 2 ID cpld 1 2 npt mbe 3 0 9 m lo...

Page 24: ...0 1 31 1 32 1 33 1 34 1 35 1 46 1 47 1 Circulating Kit 222 436 Required to convert Model 222 293 Cold Sprayer to a circulating unit The heater is not included in this kit and must be ordered separatel...

Page 25: ...ingle phase 16 7 Amp Model 220 523 240 V single phase 9 6 Amp Model 220 524 480 V single phase 4 8 Amp WARNING Heater cord 110 160 not for use in hazardous areas containing flammable materials or fume...

Page 26: ...26 307 934 NOTES...

Page 27: ...m pump operating temperature fluid Models 222 293 and 222 294 180_F 82_C Sound pressure level Models 222 293 and 222 294 92 dBa Sound power level Models 222 293 and 222 294 106 dBa Sound level measure...

Page 28: ...be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or prop erty or any other inc...

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