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17

307–934

Operation

9. Clean the tip guard and spray tip separately, then

reinstall them.

10. Clean the inside and outside of the pail or suction

tube.

Flush with a fluid that is compatible with the fluid you
are pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for
recommended flushing fluids and flushing frequency.

Starting and Adjusting the Pump

Refer to figures 3 and 4.

Be sure the air regulators and bleed–type master air
valve are closed. 

DO NOT INSTALL THE SPRAY TIP

YET!

Place the suction tube (23) in the fluid pail. Open the
bleed–type master air valve and the gun air regulator.
Hold a metal part of the spray gun firmly to the side of
a grounded metal pail and trigger the gun. Slowly open
the pump air regulator until the pump starts. Allow the
pump to cycle slowly until all the air is pushed out of
the fluid lines. Release the gun trigger and engage the
safety latch; the pump will stall against the pressure.

With the pump and lines primed, and with adequate air
pressure and volume supplied, the pump will start and
stop as the spray gun is triggered and released.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 16.

Relieve the pressure,

 then install the spray tip in gun.

Use the pump air regulator to control the pump speed
and fluid pressure. Always use the lowest pressure
necessary to achieve the desired results. Higher
pressures waste fluid and cause premature wear of the
pump packings and spray tip.

The fluid regulator (51f) used on pump model 231–075
is a fluid pressure type. It allows you to run the pump
at an “efficient” air pressure (above 210 kPa [2.1 bar,
30 psi] ) while adjusting fluid pressure with the regula-
tor. The back pressure regulator (40, see figure 4)
used on model 222–294 does the same by requiring a
minimum flow rate and also setting the minimum
circulating rate needed to prevent fluid from settling.

Keep the wet–cup  filled with Graco Throat Seal Liquid
(TSL) to help prolong the packing life. Check the
tightness of the packing nut weekly. The packing nut
should be tight enough to prevent leakage – no tighter.
Always follow the

 Pressure Relief Procedure Warn-

ing

 on page 16 before adjusting the packing nut.

Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a high
speed, possibly damaging itself. If your pump acceler-
ates quickly, or is running too fast, stop it immediately
and check the fluid supply. If the supply container is
empty and air has been pumped into the lines, refill the
supply container and prime the pump and lines with
fluid, being sure to eliminate all air from the fluid sys-
tem, or flush the pump as described in “Shutdown and
Care”, on this page.

Heated Systems

Operating instructions for a heated circulating system
are provided in the Viscon

 Heater manual, 307–805.

Read and understand all warnings and instructions in
the heater manual before operating a heated system.

The three–way ball valve (37) can be set for either fluid
circulation or draining. To circulate fluid back to the
pump, turn the handle toward the CIRC end of the
valve. To drain fluid, turn the handle toward the DRAIN
end.

Shutdown and Care of the Pump

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 16.

For overnight shutdown, stop the pump at the bottom
of its stroke to prevent fluid from drying on the ex-
posed displacement rod and damaging the throat
packings. 

Relieve the pressure.

Always flush the pump before the fluid dries on the
displacement rod.  See 

Flushing

 on page16.

Summary of Contents for Ratio President Hydra-Spray 222-294

Page 1: ...293 Series B For cold spray systems Includes pump and wall bracket Model 231 075 For cold spray systems Includes pump 222 293 fluid regulation kit 222 564 hose gun and tip Model 222 294 For heated sp...

Page 2: ...the equipment only for its intended purpose If you are not sure call your Graco distributor Do not alter or modify this equipment Check equipment daily Repair or replace worn or damaged parts immediat...

Page 3: ...weekly Refer to the gun manual Be sure the gun trigger safety operates before spraying Lock the gun trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 16 if the spray...

Page 4: ...ee of debris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do...

Page 5: ...for servicing Install an air line moisture trap and drain valve A to help re move moisture from the compressed air supply Keep the site clear of any obstacles or debris that could interfere with the o...

Page 6: ...rovides automatic lubrication of air motor The fluid drain valve 13 assists in relieving fluid pressure in displacement pump hose and gun Triggering gun only may not be sufficient to relieve pressure...

Page 7: ...ling a heated system skip step 4 and proceed to Heated System Setup on page 9 4 Connect the air and fluid hoses and gun as ex plained below Hose and Gun Setup Connect one end of the fluid hose D to th...

Page 8: ...7 51b 51c 51e 51f 51h 51j 51k 51l 51m 51n 51p 51q B Fig 3 APPLY PIPE SEALANT 3 7 1 2 15 9 18 28 18 27 22 5 16 16 14 17 9 8 H A A 23 DETAIL A MODEL 231 075 Fluid Regulation Kit 222 564 includes items 5...

Page 9: ...heater heater mounting kit and circulating kit follow the Pressure Relief Procedure on page 16 Disconnect all hoses from the pump NOTE Reference numbers marked with an asterisk for example 29 are inc...

Page 10: ...d pressure gauge 45 in the inlet of the back pressure regulator Remove the plugs from the optional inlet and outlet of the back pres sure regulator Install one 1 4 npt nipple 11 in the regulator s opt...

Page 11: ...06778A SPECIFY DESIRED HEATER VOLTAGE Fig 4 PART OF HEATER 53 29 11 8 35 47 30 31 A A 31 32 23 33 34 46 36 38 37 47 23 39 11 J 11 K 40 45 41 42 44 43 1 B B C C ARROW ON BODY MUST POINT DOWN 12 13 53 7...

Page 12: ...D cpld 1 4 npsm f swivel x 1 4 npt m 25 ft 7 6 m long 2 1 Remove the gun air regulator 18 from the nipple 24 coming off the air manifold 28 Do not re move any parts from the regulator Save the regulat...

Page 13: ...13 307 934 Setup 06779 Fig 5 28 24 N Q T S R P M L M N 18 CONNECT AIR HOSE FOR FIRST GUN HERE CONNECT AIR HOSE FOR SECOND GUN HERE Air Regulator Connections for a Two Gun System All models P...

Page 14: ...SSURE REGULATOR MODEL 222 294 U T 11 11 39 40 TO 3 WAY VALVE 37 FROM FIRST GUN 11 TO FIRST GUN 8 DETAIL B HOSE CONNECTIONS AT FLUID FILTER MODEL 222 294 47 DETAIL F ASSEMBLY OF HOSE KIT AND GUN MODEL...

Page 15: ...Description Qty 238 402 SPRAY GUN AA plus air assisted airless 2 222 264 HOSE KIT insulated nylon two fluid lines one air line 1 4 ID cpld 1 4 npsm fbe swivel 25 ft 7 6 m long 2 156 877 NIPPLE 1 2 npt...

Page 16: ...d after following the steps above very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely Now clear the tip or hose Flushing WARNING F...

Page 17: ...g fluid pressure with the regula tor The back pressure regulator 40 see figure 4 used on model 222 294 does the same by requiring a minimum flow rate and also setting the minimum circulating rate need...

Page 18: ...18 307 934 Parts 06773A Model 222 293 Series B Includes items 1 54 1 2 7 8 9 9 10 10 11 11 12 13 14 15 16 17 18 18 19 21 22 23 24 25 26 27 28 16 REF A A 54...

Page 19: ...relief air 1 Ref No Part No Description Qty 16 204 560 HOSE air buna N 3 8 ID cpld 3 8 npt mbe 18 457 mm long 1 17 161 037 UNION adapter 90 1 2 npt m x 3 8 npsm f swivel 1 18 104 267 AIR REGULATOR 1...

Page 20: ...ncludes items 1 55 1 2 7 8 9 9 10 10 11 11 12 13 14 15 16 17 18 18 19 21 21 22 23 24 25 26 27 28 16 REF A A 50 48 49 51a 51b 51b 51c 51d 51e 51f 51h 51j 51k 51l 51m 51n 51p 51q 7 REF Ref No 51 Fluid R...

Page 21: ...Ref No Part No Description Qty 27 113 269 VALVE air bleed type 1 2 npt m x f 1 28 179 749 MANIFOLD air 1 2 npt inlet two 1 2 npt outlets 1 48 216 069 HOSE air nylon 1 4 ID cpld 1 4 npsm fbe swivel 25...

Page 22: ...es items 1 54 1 2 7 8 24 10 10 11 11 11 12 13 14 15 16 16 REF A A 17 18 18 19 21 21 22 23 B B 9 25 26 27 28 29 30 31 C C 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 47 SPECIFY DESIRED HEATER VOLTA...

Page 23: ...LD air 1 2 npt inlet two 1 2 npt outlets 1 Ref No Part No Description Qty 29 183 982 BRACKET wall heater 1 30 158 683 ELBOW 90_ 1 2 npt m x f 1 31 235 022 HOSE fluid 1 2 ID cpld 1 2 npt mbe 3 0 9 m lo...

Page 24: ...0 1 31 1 32 1 33 1 34 1 35 1 46 1 47 1 Circulating Kit 222 436 Required to convert Model 222 293 Cold Sprayer to a circulating unit The heater is not included in this kit and must be ordered separatel...

Page 25: ...ingle phase 16 7 Amp Model 220 523 240 V single phase 9 6 Amp Model 220 524 480 V single phase 4 8 Amp WARNING Heater cord 110 160 not for use in hazardous areas containing flammable materials or fume...

Page 26: ...26 307 934 NOTES...

Page 27: ...m pump operating temperature fluid Models 222 293 and 222 294 180_F 82_C Sound pressure level Models 222 293 and 222 294 92 dBa Sound power level Models 222 293 and 222 294 106 dBa Sound level measure...

Page 28: ...be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or prop erty or any other inc...

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