Graco ProMix 3KS Installation Manual Download

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II 2 G

0359

313881C

Installation

ProMix

3KS

Plural Component Proportioner

Manual and Automatic systems for proportional mixing of plural component coatings.
For professional use only.

Approved for use in explosive atmospheres (except the EasyKey and 3KS Power Supply
Module).

TI14543a

See page 4 for model information, including maximum working
pressure. Equipment approval labels are on page 3. Some
components shown are not included with all systems.

Important Safety Instructions

Read all warnings and instructions in this
manual. Save these instructions.

Summary of Contents for ProMix 3KS

Page 1: ...l use only Approved for use in explosive atmospheres except the EasyKey and 3KS Power Supply Module TI14543a See page 4 for model information including maximum working pressure Equipment approval labe...

Page 2: ...uirements 20 Connect Main Power 20 Connect Power Supply Module to ProMix 3KS Fluid Station 21 Connect Booth Control to ProMix 3KS Fluid Station 21 Connect Color Change Module to ProMix 3KS Fluid Stati...

Page 3: ...250 2 AMPS MAX POWER REQUIREMENTS GRACO INC P O Box 1441 Minneapolis MN 55440 U S A II 2 G Ex ia IIA FM08ATEX0072 Intrinsically safe connections for Class I Div 1 Group D Ta 20 C to 50 C Install per 2...

Page 4: ...re 0 0 FIG 1 Identification Label 7 7 100 MAX AIR WPR MPa bar PSI MAX FLUID WPR MPa bar PSI PART NO SERIES Read Instruction Manual Warning Substitution of components may impair intrinsic safety SERIAL...

Page 5: ...t C change option 0 and no flow control Optional with ProMix 2KS Base Unit 3000 psi 21 0 MPa 210 bar Meter Option 1 2 and 4 G3000 G3000HR or Solvent Meter 3000 psi 21 0 MPa 210 bar Meter Option 3 Cori...

Page 6: ...SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and b...

Page 7: ...s away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicab...

Page 8: ...of the ProMix 3KS Kit All other components are part of the ProMix 2KS System or are available as accessories FIG 2 Manual System Shown with G3000 Meters Booth Control and Color Catalyst Component C Ch...

Page 9: ...flow meters and the 3K fluid manifold assembly Its control board manages all pro portioning functions 2K Fluid Manifold 2KM Pneumatically Operated Dose Valves for component A and B Purge Valves for s...

Page 10: ...20 or 061 3 8 in fluid passages set K factor to 061 or 0 119 Color Change Valves ACV and Color Change Module CCM An optional component It is available as a color change valve stack for either low or h...

Page 11: ...g of components is allowed only if high integrity equipotential system is realized between the points of bonding 4 Do not operate system with safety barrier cover removed 5 For ATEX install per EN 600...

Page 12: ...e ments on page 11 WARNING Substitution of components may impair intrinsic safety For installation maintenance or opera tion instructions see instruction manual ADVERTISSEMENT La substitution de compo...

Page 13: ...e compo nent C fluid supply line and the ProMix system A 100 mesh minimum fluid filter must be installed on the component C fluid supply line Wall Mounting 1 See Dimensions and Mounting Hole Layouts p...

Page 14: ...ew Pro Mix 3KS upgrade board UB with J3 on the display board Press them together FIG 5 6 Secure the ProMix 3KS upgrade board UB with the screw E To avoid electric shock turn off EasyKey power before s...

Page 15: ...Install the ProMix 3KS Upgrade Board 313881C 15 FIG 5 255767 Display Board Connectors RT1 J3 Upgrade Board Plug in Remove Screw E C TI12496a UB PS J4 on underside of upgrade board...

Page 16: ...ly equipment Install an additional shutoff valve upstream of all air line accessories to isolate them for servicing Air line filter a 10 micron or better air filter is rec ommended to filter oil and w...

Page 17: ...ply install filters dryers as needed NOTICE Use separate air supply lines for the following two connections to avoid contaminating the purge air line with fluid if the air purge valve and a check valv...

Page 18: ...he component C supply line s Single component C system connect component supply line to the component C flow meter inlet Multiple component C system connect component C supply lines to the color chang...

Page 19: ...ft 1 83 m fluid supply line from 2KS fluid manifold static mixer outlet to 1 4 npt m fitting Connect gun fluid supply line to 1 4 npt fluid outlet 1 2 1 2 FIG 8 Color Change Valves Air and Fluid Conn...

Page 20: ...Module Install a bulkhead strain relief or conduit bulkhead through the Power Supply Module port See FIG 10 2 See FIG 9 and the System Electrical Schematic on page 36 for the L1 N and ground wiring c...

Page 21: ...ee FIG 13 and FIG 15 Connect Color Change Module to ProMix 3KS Fluid Station NOTE Disconnect and discard the 3 ft 0 9 m gray cable supplied with the ProMix 2KS system connecting the color change modul...

Page 22: ...on S1 TI15225a Table 2 3KS CAN Isolation Board Switch Settings Component Connector Diagnosis S1 J1 J2 If booth control is connected to J1 and color change module is connected to J2 set switch S1 to OF...

Page 23: ...ttings See FIG 12 On the 2KS fluid station control board set switch S1 to ON down for all ProMix 3KS units FIG 12 255765 Fluid Station Control Board Set Switch S1 to ON down for all ProMix 3KS units S...

Page 24: ...d See FIG 14 and FIG 15 The solenoid wiring cable is shipped attached to the ProMix 3KS Fluid Station Con nect the cable to the ProMix 2KS Fluid Station Board by threading it through the strain relief...

Page 25: ...Apply labels supplied FIG 15 ProMix 3KS Cabling Connection Detail TI14702a Detail of ProMix 3KS Cable Connections 10 ft 3 0 m green color coded 6 ft 1 83 m yellow color coded 50 ft 15 2m yellow color...

Page 26: ...olor Terminal Block Pin No Wire Color Pin No Red 1 Meter C Power Red J12 4 Black 2 Meter C Common Black J12 5 White 3 Meter C Signal White J12 6 Black 4 Not Used Black 5 Dose C Black J9 6 Green 6 Dose...

Page 27: ...Electrical 313881C 27...

Page 28: ...olor change board and the sole noids see the color change module electrical sche matic FIG 17 Table 4 Color Change Board Switch Settings Two Color Change Boards Color Change Board 1 Color Change Board...

Page 29: ...Electrical 313881C 29 FIG 16 Color Change Board Switches S3 S6 S3 S4 S5 S6 OFF ON OFF ON Switch S3 S6 Positions J7 J11 TI13661a...

Page 30: ...5 4 3 2 1 6 5 4 3 2 1 CLR 12 CAT 4 CAT 3 CAT 2 CAT 1 SOL CAT CLR 8 CLR 7 CLR 6 CLR 5 CLR 4 CLR 3 CLR 2 CLR 1 SOL CLR COLOR BOARD 2 COLORS 13 THRU 30 CLR 22 CLR 23 CLR 24 1 2 3 4 5 6 12VDC COM 12VDC C...

Page 31: ...Electrical 313881C 31...

Page 32: ...ect the meter cables as shown in the System Electrical Schematic Hazardous Area on page 38 Failure to properly connect the shield may cause incor rect signals Feed Pumps or Pressure Pots Connect a gro...

Page 33: ...Module ground wire Part No 223547 Power Supply Module ground screw Power Supply Module ground wire 3KS Fluid Station ground screw 3KS Fluid Station ground wire 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Gun Flu...

Page 34: ...E DOSE B VALVE CLOSE OPEN 5 32 TUBE 12 VDC GFB 1 VALVE OPTIONAL 5 32 TUBE A COLOR 1 COLOR 2 COLOR 3 COLOR 4 COLOR 5 COLOR 6 COLOR 7 COLOR 8 COLOR SOLVENT COLOR 9 COLOR 10 COLOR 11 COLOR 12 CATALYST 1...

Page 35: ...19 OPTIONAL COLOR 20 OPTIONAL COLOR 21 OPTIONAL COLOR 22 OPTIONAL COLOR 23 OPTIONAL COLOR 24 OPTIONAL COLOR 25 OPTIONAL TO MANIFOLD 1 4 TUBE PURGE C VALVE DUMP C VALVE OPTIONAL 12 VDC 12 VDC AIR EXHAU...

Page 36: ...NETWORK A WHT ORG RS485 NETWORK B ORG WHT RS485 NETWORK GROUND SHIELD FLOW CONTROL CAL BLK GUN TRIGGER WHT DIGITAL IN COMMON RED REMOTE STOP GRN ALARM RESET BRN ALARM OUTPUT BLU DIGITAL OUTPUT COMMON...

Page 37: ...AREA TO FO OUT J4 BLU TO FO IN J6 BLK BARRIER BOARD 1 2 3 1 2 L1 N 85 250 VAC L1 N GND 85 250 VAC 1 2 3 J5 12VDC I S RED COM BLACK SHIELD 1 2 3 J4 24VDC OPEN COMMON 1 2 3 TERMINAL BLOCK 1 2 3 GND LUG...

Page 38: ...grams 38 313881C System Electrical Schematic NOTE The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS system Some compo nents shown are not included with all systems Ha...

Page 39: ...81C 39 System Electrical Schematic NOTE The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS system Some compo nents shown are not included with all systems Hazardous Ar...

Page 40: ...unt Fluid Station TI14377a TI14382a Mounting plate only shown for clarity NOTE Height is shown from top of panel to fluid shutoff valves and does not include the effect of variable fluid integrator he...

Page 41: ...6 7 167 6 11 5 292 1 8 0 x 10 75 203 2 x 273 1 0 3 7 6 22 2 10 1 EasyKey See ProMix 2KS installation manual 2KS Wall Panel See ProMix 2KS installation manual Booth Control See ProMix 2KS installation...

Page 42: ...California Proposition 65 42 313881C...

Page 43: ...two component solvent and waterborne paints polyurethanes epoxies acid catalyzed varnishes moisture sensitive isocyanates Viscosity range of fluid 20 5000 cps Fluid filtration user supplied 100 mesh...

Page 44: ...manship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR I...

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