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Installation

ProControl

 1KS

3A1163A

ENG

Automatic system for fluid management of single component coatings. Includes flow 
control, flushing, and color change. For professional use only.

Approved for use in explosive atmospheres (except the EasyKey).

See pages 4-for model information, including maxi-
mum working pressure. Equipment approval labels are 
on page 3. Some components shown are not included 
with all systems.

Important Safety Instructions

Read all warnings and instructions in this 
manual. Save these instructions.

TI16328a

#

53

II 2 G

Summary of Contents for ProControl 1KS

Page 1: ...ional use only Approved for use in explosive atmospheres except the EasyKey See pages 4 5 for model information including maxi mum working pressure Equipment approval labels are on page 3 Some compone...

Page 2: ...Requirements 12 Intrinsically Safe Installation Requirements 12 Optional Cables 12 General Information 14 Wall Mounting 14 Air Supply 17 Requirements 17 Air Connections 17 Fluid Supply 18 Requirements...

Page 3: ...D Ta 20 C to 50 C Install per 289833 C US 277869 50 60 Hz ProControl 1KS Um 250 V 7 7 100 MAX AIR WPR MPa bar PSI FLUID PANEL ProControl PART NO SERIES SERIAL GRACO INC P O Box 1441 Minneapolis MN 55...

Page 4: ...ES Read Instruction Manual Warning Substitution of components may impair intrinsic safety SERIAL ProControl 1KS Electronic Proportioner MAX TEMP 50 C 122 F Intrinsically Safe IS System Install per IS...

Page 5: ...00 psi 27 58 MPa 275 8 bar G3000 Meter Option 4000 psi 27 58 MPa 275 8 bar Coriolis Meter Option 2300 psi 15 86 MPa 158 6 bar Color Change Option 300 psi 2 07 MPa 20 6 bar Flow Control Option 190 psi...

Page 6: ...pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguish...

Page 7: ...drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are comp...

Page 8: ...wear chemically impermeable gloves when spraying dispensing or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the o...

Page 9: ...arts with ISO pump oil or grease when reassembling Changing Materials When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean Always clean the fluid inlet strainer...

Page 10: ...FO FC see FIG 8 PS EK ACV CCM MA FM see FIG 6 Air Control Module Logic Air Regulator V P Air Purge Air Fluid ST FC Cable Table 1 Component Descriptions Component Description EasyKey EK Used to set up...

Page 11: ...cc pulse Coriolis is a specialty meter capable of a wide range of flow rates and viscosities This meter is available with 1 8 in or 3 8 in diameter fluid passages For detailed information on the Corio...

Page 12: ...g 4 Do not operate system with safety barrier cover removed 5 For ATEX install per EN 60079 14 and applicable local and national codes 6 Install Coriolis flow meters as explosion proof USA Canada flam...

Page 13: ...Booth Control Interface 3 6 10 15 25 100 options 3 CAN Network Cable NOTE See Intrinsically Safe Installation Requirements on page 12 WARNING Substitution of components may impair intrinsic safety For...

Page 14: ...minimum fluid filter must be installed on component A fluid supply line To protect the EasyKey screens from paints and sol vents clear plastic protective shields are available in packs of 10 Part No 1...

Page 15: ...Regulator Module Optional Color Change Valves Air Control Module 5 32 Color Valve Air Supply 50 Fiber Optic Cable Air In Fluid Out Fluid Manifold and Flow Meter Fluid Supply 10 Flow Control Cable Flui...

Page 16: ...Wall Mounting 16 3A1163A...

Page 17: ...ormation 4 lnstall a bleed type shutoff valve into the air purge valve inlet line 5 See FIG 6 Use the air purge valve tubing AT sup plied to connect the air purge valve APV inlet to a clean dry air su...

Page 18: ...2 Connect the component supply line s Single color system connect component supply line to the component A flow meter inlet Multiple color system connect supply lines to the color change valve stack...

Page 19: ...IG 7 Color Change Valves Air and Fluid Connections Q S 1 2 4 5 3 Connect solvent valve air line here Color Change Board and Solenoid Valves Color Change Board Solenoids Color Change Valve Stack Connec...

Page 20: ...Fluid Supply 20 3A1163A FIG 8 Flow Control Regulator TI15976a Regulator V P Air FC Cable FC Fluid In Fluid Out...

Page 21: ...cepts a bulkhead strain relief fitting or conduit See FIG 10 Connect Main Power 1 Provide power to the EasyKey Install a bulkhead strain relief or conduit bulkhead through the EasyKey port See FIG 10...

Page 22: ...ching or pulling wires 4 Route the opposite Fiber Optic Cable end through the Fluid Station strain relief connector Do not route the cable with tight bends or kinks NOTE The fiber optic cable has a mi...

Page 23: ...Electrical 3A1163A 23 FIG 11 Fluid Station Board Connections J11 Color Change Module J7 Not Used J10 Power Input J4 Fiber Optic Output blue J6 Fiber Optic Input black VDC...

Page 24: ...shown in Table 2 and FIG 12 depending on the number of color change boards and color change modules being used in your system For wiring between the color change board and the sole noids see the color...

Page 25: ...Electrical 3A1163A 25 FIG 12 Color Change Board Switches S3 S6 S3 S4 S5 S6 OFF ON OFF ON Switch S3 S6 Positions J7 J11 TI13661a...

Page 26: ...M 12VDC COM 12VDC J8 J15 J14 J9 J16 J10 COLOR 8 21 COLOR 7 20 COLOR 6 19 COLOR 5 18 COLOR 4 17 COLOR 3 16 COLOR 2 15 COLOR 1 14 COLOR FLUSH 13 COLOR 9 22 COLOR 10 23 COLOR 11 24 COLOR 12 25 CATALYST 4...

Page 27: ...Schematic Hazardous Area on page 31 Failure to properly connect the shield may cause incor rect signals Feed Pumps or Pressure Pots Connect a ground wire and clamp from a true earth ground to the pum...

Page 28: ...6 TI16331a Key EasyKey ground screw EasyKey ground wire Control Box ground screw Control Box ground wire Robot ground wire Connect to separate ground point see NOTE on page 27 True Earth Ground check...

Page 29: ...OPEN 5 32TUBE DOSE B VALVE CLOSE OPEN 5 32TUBE 3 WAY SOLENOID 12VDC GFB 1 VALVE OPTIONAL 5 32TUBE A COLOR 1 COLOR 2 COLOR 3 COLOR 4 COLOR 5 COLOR 6 COLOR 7 COLOR 8 COLOR SOLVENT COLOR 9 COLOR 10 COLOR...

Page 30: ...ELD RS485 NETWORK A WHT ORG RS485 NETWORK B ORG WHT RS485 NETWORK GROUND SHIELD FLOW CONTROL CAL BLK GUNTRIGGER WHT DIGITAL IN COMMON RED REMOTE STOP GRN ALARM RESET BRN ALARM OUTPUT BLU DIGITAL OUTPU...

Page 31: ...ESSURE SWITCH GFB 2 PRESSURE SWITCH PURGE B PURGE A NOT USED 6 5 4 3 2 1 BLACK RED BLACK RED BLACK RED DUMP A NOT USED PURGE C MANIFOLD 6 5 4 3 2 1 BLACK RED BLACK RED BLACK RED NOT USED GFB 1 GFB 2 1...

Page 32: ...eight lb kg EasyKey 14 0 355 6 6 6 167 6 13 5 342 9 12 0 x 12 75 304 8 x 323 9 0 3 7 6 22 2 10 1 Control Box 10 16 258 0 6 0 152 4 11 48 291 6 8 0 x 10 75 203 2 x 273 0 0 3 7 6 need data Wall Panel br...

Page 33: ...Dimensions and Mounting Hole Layouts 3A1163A 33 Control Box TI16332a E A B C D EasyKey TI11891a TI11895a Air Supply Control TI13659a Flow Control Module TI14135a D C E A B E C E A B C D...

Page 34: ...Dimensions and Mounting Hole Layouts 34 3A1163A...

Page 35: ...equired clean and dry air Fluids handled one component solvent and waterborne paints polyurethanes epoxies acid catalyzed varnishes moisture sensitive isocyanates Viscosity range of fluid 20 5000 cps...

Page 36: ...rkmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR...

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