Graco ProBell 24Z221 Instructions And Parts Download

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System Connections and Features

System

System Connections

Connections

Connections and

and

and Features

Features

Air

Air Line

Line

Port

Port Label

Label

Speed

Speed Controller

Controller

Connections

Electronic

Air

Air Controller

Controller

Connections

Manual

Manual Air

Air

Controller

Connections

B (Bearing Air)

√

BK (Braking Air)

√

BR (Bearing Air Return)

√

DT (Dump Valve Trigger)

√

PT (Paint Valve Trigger)

√

SI (Shaping Air Inner)

000000000000000000000000

√

SO (Shaping Air Outer)

00000000000000000000000000000000

√

ST (Solvent Trigger)

√

TA (Turbine Air)

√

Auxiliary Triggers (for system
flexibility)

1, 2, 3,

√

* In systems with a speed controller, bearing air, bearing air return, and turbine air must be used from the
speed controller, not the manual air controller.

3A3954D

Summary of Contents for ProBell 24Z221

Page 1: ...For professional professional professional use use use only only only Not Not Not approved approved approved for for for use use use in in in explosive explosive explosive atmospheres atmospheres atm...

Page 2: ...lace the Bearing Air Filter 31 Parts 32 Electronic Air Controller Model 24Z222 32 Manual Air Controller Model 24Z221 35 Kits and Accessories 39 Technical Specifications 41 California Proposition 65 41...

Page 3: ...peration immediately immediately immediately if static sparking or repeated arc detection errors occur Do not use equipment until you identify and correct the problem Check applicator resistance and e...

Page 4: ...equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency ap...

Page 5: ...Manual air regulators are used to set the turbine and shaping air pressures This manual covers information specific to the Air Controllers It includes information on installation troubleshooting repa...

Page 6: ...000 00000 00000 00000 00000 00000 00 00000 00000 00000 00000 00000 00000 00 00000 00000 00000 00000 00000 00000 00 00000 00000 00000 00000 00000 00000 00 00000 00000 00000 00000 00000 00000 00 00000 0...

Page 7: ...paint dump and solvent valves auxiliary signals available for system flexibility D Air Manifold Directs incoming air to the controller components E Inner Shaping Air Solenoid Valve Shuts off the flow...

Page 8: ...e Piloted regulator for turbine air L High Flow Remote Piloted regulator for inner shaping air M High Flow Remote Piloted regulator for outer shaping air Ref Ref Ref Component Component Component Desc...

Page 9: ...ation Wall Wall Wall Mounting Mounting Mounting The pre installed mounting brackets can be used to mount the controller on any flat wall Mount the air controller in the non hazardous area as close to...

Page 10: ...ted on the cart at the factory If the cart was ordered separately follow these steps 1 Remove the four mounting brackets Turn them so they are oriented horizontally Reattach them to the air controller...

Page 11: ...lode Improper grounding can cause electric shock Grounding provides an escape wire for the electric current For full system grounding instructions and requirements see the ProBell Rotary Applicator ma...

Page 12: ...ur system includes a power supply sold separately to be mounted on either controller Your system uses a combination of Graco controllers and your existing devices Air control will then require a combi...

Page 13: ...000 000000 000000 000000 000000 000000 000000 000000 000000 000000 Gray Shaping Air Inner Use 8 mm 5 16 in tubing SO 000000 000000 000000 000000 000000 00 000000 000000 000000 000000 000000 00 000000...

Page 14: ...Graco speed controller if present or to another air control device in your system Manual Manual Manual Air Air Air Controller Controller Controller Connect these air lines to the ports with the match...

Page 15: ...on either the speed controller EE or electronic air controller BB Two Two Two Gun Gun Gun Wiring Wiring Wiring Other configurations not shown are possible Follow these rules when building the CAN net...

Page 16: ...g power Wiring Wiring Wiring the the the Paint Paint Paint Trigger Trigger Trigger Input Input Input The Paint Trigger Input provides a means to signal the System Logic Controller to activate the pain...

Page 17: ...rts as shown below Terminal Terminal Terminal Block Block Block Manual Manual Manual Air Air Air Controller Controller Controller Electronic Electronic Electronic Air Air Air Controller Controller Con...

Page 18: ...CAP2 Alarm Commu nication Error Air Control The System Logic Controller has lost communication with the air controller Verify Graco CAN connection on bottom of the Air Controller Check status LEDs on...

Page 19: ...is higher than the deviation limit for longer than the deviation time as set on Gun Screen 2 P321 or P322 Devia tion Pressure High Air 2 Outer Actual air pressure 2 is higher than the deviation limit...

Page 20: ...d 14 Manual Manual Manual Verify wiring on terminals 17 and 18 WJ71 or WJ72 Alarm Outer Shaping Air Solenoid Removed System does not detect the Shaping Air 2 outer solenoid Electronic Electronic Elect...

Page 21: ...tenance Valve Air 2 Gun 1 Gun 1 Air 2 valve is due for maintenance MD52 Advisory Maintenance Valve Air 2 Gun 2 Gun 2 Air 2 valve is due for maintenance MD61 Advisory Maintenance Valve Auxiliary 1 Gun...

Page 22: ...4 5 24VDC COM BROWN 1 WHITE 2 BLUE 3 BLACK 4 GRA Y 5 ACTIVE HIGH INPUT COM BROWN 1 DRAIN 2 BLUE 3 BLACK 4 BROWN 1 DRAIN 2 BLUE 3 BLACK 4 PAINT TRIGGER SOLENOID TRIGGER IN INTERLOCK IN 1 2 3 4 5 1 2 3...

Page 23: ...8 RED 1 BROWN 2 WHITE 3 BLUE 4 BLACK 5 DRAIN 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 BROWN 1 WHITE 2 BLUE 3 BLACK 4 GRA Y 5 PAINT TRIGGER SOLENOID TRIGGER IN 1 2 3 4 5 1 2 3 4 5 TERM INAL BLOCKS CABLE BULKHEAD...

Page 24: ...Order Kit 25C423 which includes the module and the necessary software token 1 Follow directions at Prepare for Service page 24 2 Label each cable with the number of the connection port Disconnect all...

Page 25: ...Repair Figure 6 Replace Control Module Electronic Air Controller Figure 7 Replace Control Module Manual Air Controller 3A3954D 25...

Page 26: ...ulator Terminal Blocks 19 24 5 Auxiliary Solenoids Terminal Blocks 27 32 35 6 V2P Regulator Pressure Feedback None 7 Unused Table Table Table 9 9 9 Manual Manual Manual Air Air Air Controller Controll...

Page 27: ...nic Electronic Controls Controls Controls Manual Manual Manual Controls Controls Controls 4 Solvent 6 and 7 7 and 8 5 Dump 4 and 5 5 and 6 6 Paint 1 and 3 1 and 2 7 Turbine N A 3 and 4 3 Remove the so...

Page 28: ...bracket 6 Remove the elbows 10 12 the muffler 61 and the reducer bushing 69 7 Apply thread sealant to the threads on the elbows 10 12 and the reducer bushing 69 Tighten them into the new regulator 41...

Page 29: ...nic Air Air Air Controller Controller Controller Manual Manual Manual Air Air Air Controller Controller Controller Inner Shaping Air 13 and 14 14 and 15 Outer Shaping Air 20 and 21 18 and 19 4 Loosen...

Page 30: ...sure Pressure Pressure Switch Switch Switch Wire Wire Wire Terminal Terminal Terminal Block Block Block COM 11 NO 12 NC 13 7 Reconnect the air tubing 26 Replace Replace Replace a a a Pressure Pressure...

Page 31: ...pipe plug 39 7 Install the new regulator assembly and tighten the regulator nut 105 8 Reconnect the air tubing 26 Replace Replace Replace the the the Bearing Bearing Bearing Air Air Air Filter Filter...

Page 32: ...Parts Parts Parts Parts Electronic Electronic Electronic Air Air Air Controller Controller Controller Model Model Model 24Z222 24Z222 24Z222 32 3A3954D...

Page 33: ...Parts Electronic Air Controller Model 24Z222 3A3954D 33...

Page 34: ...cross recessed pan head 10 32 x 0 375 in 12 36 108982 CONNECTOR tube 1 37 DUCT wire 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 38 COVER wire duct 1 39 100139 PLUG pip...

Page 35: ...Parts Manual Manual Manual Air Air Air Controller Controller Controller Model Model Model 24Z221 24Z221 24Z221 3A3954D 35...

Page 36: ...Parts Manual Air Controller Model 24Z221 36 3A3954D...

Page 37: ...53 MARKER terminal block 21 30 2 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 54 MARKER terminal block 31 40 2 56 111987 CONNECTOR strain relief 1 60 BRACKET mounting enc...

Page 38: ...f Ref Part Part Part Description Description Description Qty Qty Qty 109 FITTING straight 1 2 x 3 8 Tube 1 111 061513 TUBE 1 2 OD 2 ft Replacement safety labels tags and cards are available at no cost...

Page 39: ...Kit Kit Kit 24Z224 24Z224 24Z224 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 74 100518 WASHER flat 4 75 103181 WASHER lock 4 76 141395 SCREW machine pan head 6 32 x 0 3...

Page 40: ...CP CGMPN0 PROFINET ProBell ProBell ProBell Gateway Gateway Gateway Installation Installation Installation Kit Kit Kit 24Z574 24Z574 24Z574 Part Part Part Description Description Description Qty Qty Qt...

Page 41: ...ge 32 to 122 F 0 to 50 C Power connection for part 24Z224 Straight IEC 320 C13 male connector and a North American NEMA 5 15P ISP male plug are provided External Power Requirements for part 24Z224 100...

Page 42: ...WARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND A...

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