Graco Power-Flo Bulldog Instructions Manual Download Page 1

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Instructions -- Parts List

King

, Bulldog

, and Senator

Pumps, with Priming Piston and Severe--Duty

Displacement Pump

Power--Flo

Pumps

15:1 Ratio Senator Pump

10.5 MPa, 105 bar (1500 psi) Maximum Working Pressure

Model 222518, Series A

200 liter (55 gallon) drum size, Standard Air Motor

25:1 Ratio Bulldog Pumps

17.5 MPa, 175 bar (2500 psi) Maximum Working Pressure

Model 222527, Series A

200 liter (55 gallon) drum size, Standard Air Motor

Model 222528, Series A

19 liter (5 gallon) ram size, Standard Air Motor

Model 223985, Series A

200 liter (55 gallon) drum size, Quiet Air Motor

Model 223986, Series A

19 liter (5 gallon) ram size, Quiet Air Motor

55:1 Ratio King Pumps

34.5 MPa, 345 bar (5000 psi) Maximum Working Pressure

Model 222545, Series B

200 liter (55 gallon) drum size, Standard Air Motor

Model 223992, Series B

200 liter (55 gallon) drum size, Quiet Air Motor

307982J

Read warnings and instructions.

See page 2 for table of contents.

TI1597A

Summary of Contents for Power-Flo Bulldog

Page 1: ...2527 Series A 200 liter 55 gallon drum size Standard Air Motor Model 222528 Series A 19 liter 5 gallon ram size Standard Air Motor Model 223985 Series A 200 liter 55 gallon drum size Quiet Air Motor M...

Page 2: ...uipment D Use the equipment only for its intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment Use genuine Graco parts and accessories D Check equipm...

Page 3: ...spraying D Be sure the valve trigger safety operates before dispensing D Lock the valve trigger safety when you stop dispensing D Follow the Pressure Relief Procedure on page 8 if the spray tip clogs...

Page 4: ...line D Before operating this equipment electrically disconnect all equipment in the spray area D Before operating this equipment extinguish all open flames or pilot lights in the spray area D Do not s...

Page 5: ...5 307982 Notes...

Page 6: ...inimum ground wire Y into the slot in lug Z and tighten the locknut securely Connect the other end of the wire to a true earth ground Order Part No 237569 Ground Wire and Clamp 2 Air and fluid hoses U...

Page 7: ...and shuts off the air supply to the motor The air line lubricator F provides automatic air motor lubrication The bleed type master air valve G relieves air trapped between it and the pump when it is...

Page 8: ...teps above very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely then clear the tip or hose WARNING MOVING PARTS HAZARD Moving parts...

Page 9: ...primed and with adequate air pressure and volume supplied the pump will start and stop as the spray gun is opened and closed Use the air regulator to control the pump speed and the fluid pressure Alwa...

Page 10: ...y static spark ing or splashing in the eyes or on the skin relieve the pressure and remove the spray tip spray guns or spray valves only before flushing Hold a metal part of the gun valve firmly to th...

Page 11: ...11 307982 Notes...

Page 12: ...h strokes Restricted line or inadequate air sup ply Clear line See Technical Data on pages 22 24 Insufficient air pressure closed or clogged air valve etc Open clear Obstructed fluid hose or gun Clear...

Page 13: ...gland packing stack Held open or worn priming piston Clear service Worn throat packings in displacement pump Replace gland packing stack Air motor icing Reduce air line moisture content To clear the...

Page 14: ...displace ment rod 108 Pull the motor away from the displacement pump 2 Place the pump housing 109 in a padded jaw vise with the outlet 107 against one jaw 3 Remove the wet cup packing nut 136 and pac...

Page 15: ...up to a light or running a finger over the surface Replace these parts if necessary If the rod is worn the packings will not seal properly and the pump will leak If the cylinder is worn the pump will...

Page 16: ...as follows with the lips of the v pack ings facing up 5 Slide the gland packing stack supplied in Repair Kit 222101 down onto the piston valve 112 Do not disassemble the packing stack and be sure the...

Page 17: ...the intake valve is preassembled Do not disas semble the stack Install the gland packing stack in the intake cylinder s packing housing Ref 117 Be sure the lips of the v packings are facing up Instal...

Page 18: ...126 122 125 111 125 113 124 114 UHMWPE PTFE UHMWPE Female Gland 158 117 Ref 117 120 118 121 119 120 Standard Bulldog Air Motor Shown Lips of v packings must face down Torque to 420 460 NSm 310 340 ft...

Page 19: ...items 1 15 below Model 222518 Series A 15 1 Ratio Senator Pump with Standard Air Motor Includes items 1 15 below Model 222545 Series B 55 1 Ratio King Pump with Standard Air Motor Includes items 1 15...

Page 20: ...O RING FKM 1 131 178163 WASHER back up 1 132n 106269 BALL piston 1 Ref No Part No Description Qty 134 178081 PLATE tie 1 135 178079 NUT cylinder M80 1 136 236993 PACKING NUT WET CUP ASSY 1 138 165702...

Page 21: ...21 307982 Notes...

Page 22: ...troke length 120 mm 4 75 in Pump Performance Chart To find outlet pressure bar psi at a specific delivery liter min GPM and operating air pressure bar psi 1 Locate desired delivery along bottom of cha...

Page 23: ...troke length 120 mm 4 75 in Pump Performance Chart To find outlet pressure bar psi at a specific delivery liter min GPM and operating air pressure bar psi 1 Locate desired delivery along bottom of cha...

Page 24: ...roke length 120 mm 4 75 in Pump Performance Chart To find outlet pressure bar psi at a specific delivery liter min GPM and operating air pressure bar psi 1 Locate desired delivery along bottom of char...

Page 25: ...ions Air Motor Mounting Pump Model 222528 223986 222518 222527 223985 222545 223992 A B C D 1194 mm 47 in 654 mm 25 75 in 236 mm 9 3 in 68 2 mm 2 69 in 1365 mm 53 75 in 826 mm 32 5 in 403 mm 15 85 in...

Page 26: ...s lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Grac...

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Graco Power-Flo Bulldog, Instructions Manual

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