Graco Merkur G15B Series Instructions - Parts Manual Download Page 3

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Summary of Contents for Merkur G15B Series

Page 1: ...professional use only See pages 7 to 12 for model information including max imum working pressure and approvals Australian Patent No 2006275866 Chinese Patent Nos ZL200680027833 0 and ZL200680027760 5...

Page 2: ...e Pump 15 Ventilate the Spray Booth 16 Components 16 Grounding 17 Setup 18 Operation 20 Pressure Relief Procedure 20 Flush Before Using Equipment 20 Trigger Lock 20 Wet Cup 21 Prime the Pump 21 Instal...

Page 3: ...t Pump 312794 Merkur Pump Assembly 312795 Merkur Bellows Pump Assembly 312796 NXT Air Motor 312797 Merkur Non Heated Spray Packages 312799 Merkur Bellows Non Heated Spray Packages 313255 Merkur Heated...

Page 4: ...lamps and plastic drop cloths potential static arc Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Keep work area free of debris including solvent rags and...

Page 5: ...pment Keep children and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of...

Page 6: ...arts with ISO pump oil or grease when reassembling Changing Materials When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean Always clean the fluid inlet strainer...

Page 7: ...r package G with a 30 1 ratio pump 30 cart mounting C and the components shown for 76 in the table on page 12 Wall mount ID Cart mount ID ti12326a ti12327a G 30 C 76 First Digit Second and Third Digit...

Page 8: ...es G15B83 G15B84 G23B33 G23B34 G24B33 G24B34 G35B33 G35B34 PRO Xs4 Manual Electrostatic Air Assisted Spray Gun For use in Class I Div I hazardous locations using Group D spray materials For use in Gro...

Page 9: ...um fluid flow rate gpm lpm Pump and Gun Air Controls Hoses Options Gun Fluid Hose Gun Fluid Whip Hose Gun Air Hose Gun Air Whip Hose Siphon Kit Fluid Filter DataTrak G15B83 B15FA0 2 4 9 0 G15B84 B15FB...

Page 10: ...id flow rate gpm lpm Pump and Gun Air Controls Hoses Options Wall Mount Cart Mount Gun Fluid Hose Gun Fluid Whip Hose Gun Air Hose Gun Air Whip Hose Siphon Kit Fluid Filter DataTrak G23W13 G23C15 W23D...

Page 11: ...luid Hose Gun Fluid Whip Hose Gun Air Hose Gun Air Whip Hose Siphon Kit Fluid Filter DataTrak G24B33 B24FA0 2 4 9 0 G24B34 B24FB0 2 4 9 0 Model Pump Assembly Maximum fluid flow rate gpm lpm Pump and G...

Page 12: ...Mount Cart Mount Gun Fluid Hose Gun Fluid Whip Hose Gun Air Hose Gun Air Whip Hose Siphon Kit Fluid Filter DataTrak G30W77 G30C75 W30CAS 1 2 4 5 G30W78 G30C76 W30CBS 1 2 4 5 Model Pump Assembly Maximu...

Page 13: ...pray Gun J Gun Swivel K Fluid Whip Hose L Air Whip Hose N Suction Hose and Tube P Strainer R Pump Grounding Wire S Gun Air Pressure Gauge T Gun Air Pressure Regulator U Bleed type Master Air Valve req...

Page 14: ...ction Hose and Tube P Strainer R Pump Grounding Wire S Gun Air Pressure Gauge T Gun Air Pressure Regulator U Bleed Type Master Air Valve required V DataTrak W Pump Air Pressure Gauge X Pump Air Pressu...

Page 15: ...g is recommended Install a bleed type shutoff valve A in the air line to iso late the air line components for servicing Install an air line filter B and a moisture trap and drain valve C to help remov...

Page 16: ...strainer P allows the pump to draw fluid from a 5 gallon 19 liter pail A fluid filter F with a 60 mesh 250 micron stain less steel element filters particles from fluid as it leaves the pump DataTrak V...

Page 17: ...area shoes must have conductive soles such as leather or personal grounding straps must be worn Rubber or plastic soles are not conductive The operator must not wear gloves that insulate the hand fro...

Page 18: ...is shipped with a fitting that is suitable for wiring in hazardous locations Follow all directions and requirements in the Viscon HP Heater manual 309524 Do not use the supplied electrical cord which...

Page 19: ...n 4 Attach gun swivel J to the gun fluid inlet 5 Attach one end of the fluid whip hose K to the gun swivel and the other end to the manifold 68 6 Attach one blue fluid hose to the manifold 68 and to t...

Page 20: ...relieve pressure gradually then loosen completely Clear hose or tip obstruction Flush Before Using Equipment The equipment was tested with lightweight oil which is left in the fluid passages to protec...

Page 21: ...DataTrak 9 Open bleed type air valve U Slowly turn clockwise pump air regulator X increasing pressure until pump starts 10 Cycle pump slowly until all air is pushed out and pump and hoses are fully p...

Page 22: ...sity fluids less than 25 sec 2 Zahn cup with lower percent solids typically less than 40 start at 300 psi 2 1 MPa 21 bar at pump outlet For fluids with higher viscosity or higher solids content start...

Page 23: ...ern adjustment valve knob counterclockwise out If pattern is still not narrow enough increase air pressure to gun slightly or use different size tip NOTE Follow directions in your gun operation manual...

Page 24: ...wetted parts in your system Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency 1 Follow Pressure Relief Procedure page 20 2 Be sure the ES ON OFF le...

Page 25: ...liquid TSL Dirty worn or damaged air motor parts Clean or repair air motor See manual 312796 DataTrak models only Air valve can not cycle because solenoid pin is extended Enable runaway protection See...

Page 26: ...y protection is disabled and the batch totalizer BT will not count LED will flash while in Prime Flush mode RK Reset Key Resets faults Press and hold for 3 seconds to clear the batch totalizer Push to...

Page 27: ...ion Packages with M02xxx air motors ship with out a runaway solenoid All other packages are equipped with a runaway solenoid 1 See FIG 9 If pump runaway occurs the runaway solenoid will actuate stoppi...

Page 28: ...to liters or cc BT and GT display liters If AC is set to cycles BT and GT display cycles Press to toggle between flow rate units and cycles A letter under the BT display indicates that both BT and GT...

Page 29: ...9 protec tion may be enabled with pump that is not equipped with a runaway solenoid valve Enter setup screen and disable runaway protection E 4 Disconnected Solenoid units with runaway protection onl...

Page 30: ...1 Remove the screw metal strap and plastic holder 2 Pull the fuse away from the board 3 Replace with a new fuse The battery and fuse must be replaced in a non hazardous location Use only the followin...

Page 31: ...Parts 312798J 31 Parts Ambient Models Cart Mount or Wall Mount 1 2 3a 4 5 48 16 7 13 3b Model G30C76 shown ti13169a 6 65 53 8 9 10 ti12637a 22 9a 9b 37...

Page 32: ...Parts 32 312798J Bellows Cart Mount 1 2 3a 4 5 7 3b 6 43 44 ti15429a 55 56 57 17 17 58 32 13 48 30 46 60 45 17...

Page 33: ...N not shown 1 13 121237 121238 ADAPTER outlet 3 8 nptm x 1 2 nptf used on G18xxx and G28xxx models 3 8 nptm x 3 4 nptf used on G15xxx and G24xxx models 1 22 239069 HOSE fluid whip 2 ft 0 6 m 1 37 1668...

Page 34: ...798J Heated Models Cart Mount or Wall Mount 64 67 67 63 62 66 61 48 69 70 71 72 4 5 74 73 81 82 2 3a 3b ti13018a ti13112a 84 75 76 Model G30W86 shown 83a wall mount models 83b cart mount models 1 61a...

Page 35: ...Parts 312798J 35 65 9 10 8 ti15484b ti13260a ti13114a 16 16 22 68 78 79 80 ti13261a Non Hazardous Location Electrical Cord Parts Cart Mount Only 53 9a 9b 49 120 V only 51...

Page 36: ...al 309524 240V see manual 309524 1 61a WASHER 4 61b SCREW M8 x 1 25 in 4 62 100022 CAPSCREW hex hd 1 4 20 x 3 4 in 19mm 2 63 100527 WASHER 1 4 in 2 64 SCREW M8 x 25 4 65 NUT 4 66 SCREW M8 x 1 25 4 67...

Page 37: ...56427 non Bellows ti12633a 102 101 Ref Description Qty 101 SCREW cap M8 x 1 25 4 102 PLATE wall mount 1 201 202 209 203 207 208 ti12634a 206 205 204 Ref Part Description Qty 201 CART frame 1 202 HANDL...

Page 38: ...4 includes right and left mounting wedges 55 and 56 lock nuts 32 and screws 37 Ref Description Qty 15a Washer not used 2 15b Screw not used 2 17 Screw M8 x 16 8 18 Spacers not used 2 30 Plate mounting...

Page 39: ...npt 1 306 ELBOW swivel 5 32 T x 1 4 npt 1 307 TUBE black cut to fit order Tubing Kit 24D496 4 in 308 15T498 SWIVEL 90 5 32T x 1 8 npt f 2 309 15T866 ELBOW swivel 5 32T x 1 8 npt 1 310 15T500 GAUGE pre...

Page 40: ...256425 Includes drain valve 43 coupling 44 and hose 45 Overflow Chamber Kit 24E298 Merkur Bellows models only See Manual 312793 Includes overflow cup with seals and necessary hard ware Kit Packages 24...

Page 41: ...Mounting Dimensions 312798J 41 Mounting Dimensions Wall Bracket Non Bellows 4 in 11 in 279 mm Four 0 40 in 10 mm mounting holes ti12833a 102 mm...

Page 42: ...sure 100 psi 0 7 MPa 7 0 bar Ratio See Models table on page 7 Ambient air temperature range 35 F 120 F 2 C 49 C Maximum operating temperature 120 F 49 C Sound data See Technical Data in air motor manu...

Page 43: ...33 133 60 35 1 G30B34 134 61 Wall Mount 15 1 G15W57 85 39 15 1 G15W58 86 39 18 1 G18W11 85 39 18 1 G18W12 86 39 23 1 G23W13 82 37 23 1 G23W14 83 38 24 1 G24W11 88 40 24 1 G24W12 89 40 28 1 G28W15 86 3...

Page 44: ...isclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIE...

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