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Installation

3A8625A

7

Grounding

Pump:

 follow manufacturer’s recommendations.

Hose reels or consoles:

 connect to a true earth 

ground.

Air and fluid hoses:

 use only conductive hoses.

Air compressor:

 follow manufacturer’s recommenda

-

tions.

Fluid supply container:

 follow local code.

IM20P meters:

 use thread sealant when connecting the 

meter to the hose. Do not use PTFE tape on the pipe 

joints, it may cause loss of ground across the pipe joint.

Waste container while flushing:

 use a grounded metal 

container. Hold hose coupling or metal part of the meter 

firmly to the side of the waste container while flushing.

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever 

you see this symbol.

1. Turn off the power supply to the pump.

2. Trigger the dispense valve into a grounded waste 

container to relieve pressure.

3. Open any bleed-type master air valves and fluid 

drain valves in the system.

4. Leave the drain valve open until ready to pressurize 

the system.

5. If it is suspected that the valve, extension or nozzle 

is clogged or that pressure has not been fully 

relieved:

a. Very slowly loosen the fitting nut on the hose to 

relieve pressure gradually.

b. Then loosen the fitting nut completely.

c. Clear the obstruction in the valve, extension, or 

nozzle.

The equipment must be grounded to reduce the risk of 

static sparking. Static sparking can cause fumes to 

ignite or explode. Grounding provides an escape wire 

for the electric current.

This equipment stays pressurized until pressure is 

manually relieved. To help prevent serious injury from 

pressurized fluid, such as skin injection, splashing 

fluid and moving parts, follow the Pressure Relief Pro

-

cedure when you stop dispensing and before clean

-

ing, checking, or servicing the equipment.

Summary of Contents for IM20P

Page 1: ...ze For professional use only Not approved for use in explosive atmospheres or hazardous classified locations Model IM20P 1500 psi 10 3MPa 103 bar Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual before using the equipment Save these instructions ...

Page 2: ...Models 2 3A8625A Models In Line Pulse Meter Model No Inlet Outlet Thread 133480 3 4 in 3 4 in npt ...

Page 3: ...ief Procedure 7 Pre Installation Procedure 8 Flush Lines 8 Installation of Meter 8 Operation 9 To Verify the Accuracy 10 Recycling and Disposal 11 End of Product Life 11 Troubleshooting 12 NOTES 13 Parts 14 Technical Specifications 16 Pressure Drop Chart 17 ISO 46 Hydraulic Fluid 17 California Proposition 65 17 Graco Standard Warranty 18 ...

Page 4: ...are designed for use with dispensing valve Do not use low pressure flexible extension with this equipment Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately FIRE AND EXPLOSION HAZARD When flammable flui...

Page 5: ...ith genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges mov...

Page 6: ...alve Hose Reel C Hose D Fluid Inlet Hose E Hose Reel G In line strainer H Main Fluid Shutoff Valve J Pressure relief Valve K Check Valve L Bleed off Valve drain valve M Bleed type Master Air Valve N IM20P In line Pulse Meter FIG 1 Typical Installation A C E B D N M K J H G L NOTICE Do not over tighten fittings Excessive torque will crack the casting Only tighten fittings 2 5 0 5 turns past finger ...

Page 7: ...to a grounded waste container to relieve pressure 3 Open any bleed type master air valves and fluid drain valves in the system 4 Leave the drain valve open until ready to pressurize the system 5 If it is suspected that the valve extension or nozzle is clogged or that pressure has not been fully relieved a Very slowly loosen the fitting nut on the hose to relieve pressure gradually b Then loosen th...

Page 8: ...id Secure the hose in the container so it will not come out during flushing NOTE For multiple dispense positions first flush the dispense position farthest from the pump and work toward the pump 5 Slowly open the hose reel fluid shut off valve B at the dispense position Flush out a sufficient amount of fluid to ensure that the entire system is clean then close the valve 6 Repeat step 5 at all disp...

Page 9: ...ased upon the fluid viscosity of a 10w30 motor oil Calibration factor may vary slightly due to temperature or rate of flow Viscosity of anti freeze will vary based upon the water dilution ratio The meter sensor design allows for both PNP and NPN Logic Controller Devices FIG 4 FIG 3 External Wiring Diagram 2 wire device Fluid Viscosity Temperature Rate of Flow Calibration Factor Engine Oil 10W30 77...

Page 10: ...ensure liquid enters the container from the bottom 4 Trigger the dispense valve slowly Dispense fluid until the calibrated container is full 5 Allow product to sit for 20 minutes then compare the actual physical measurement in the calibrated container to the measurement interpreted by the Logic Control Device NOTE The above procedure determines if the meter is accurately measuring the product and ...

Page 11: ...m the Pressure Relief Procedure Drain and dispose of fluids according to applicable regulations Refer to the material manufacturer s Safety Data Sheet Remove circuit boards and other electronic components Recycle according to applicable regulations Do not dispose of electronic components with household or commercial waste Deliver remaining product to a recycling facility ...

Page 12: ...low or no fluid flow Strainer G is clogged Clean or replace strainer G Pump pressure is low Increase pump pressure Shut off valve is not fully open Fully open shut off valve Foreign material is jammed in the meter element Contact your local Graco distributor for repair or replacement Fluid leaks from swivel 5 Swivel 5 is loose Torque the swivel 5 to 15 to 20 ft lbs 20 to 27 N m If the problem rema...

Page 13: ...NOTES 3A8625A 13 NOTES ...

Page 14: ...Parts 14 3A8625A Parts 1 2 3 5 4 2 Excessive torque will crack the casting Torque to Only tighten fittings 2 5 0 5 turns past finger tight 1 2 Torque to 15 25 in lb 1 7 2 8 N m 1 ...

Page 15: ...umber Parts included in Kit 133490 purchase separately Ref Part Description Qty 1 25E383 METER sub assembly 1 2 129949 SEAL bezel 1 3 25U382 CONTROL electronics 1 4 131172 SCREW Torx Pan HD 4 5 118459 FITTING swivel 3 4 in 1 ...

Page 16: ...1 bar at 45 4 lpm Maximum operating pressure IMP20 In line Pulse Meter 1500 psi 10 MPa 102 bar Weight IM20 In line Pulse Meter 1 lb 4 oz 0 57 kg Temperature Operating Temperature Range 22 F to 180 F 30 C to 82 C Storage Temperature Range 40 F to 185 F 40 C to 85 C Ingress Protection IMP20 In line Pulse Meter IP69K as per DIN 40050 9 Inlet Sizes IMP20 In line Pulse Meter Valves 3 4 npt Outlet Sizes...

Page 17: ...Pressure Drop Chart 3A8625A 17 Pressure Drop Chart ISO 46 Hydraulic Fluid California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm www P65warnings ca gov ...

Page 18: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warran...

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