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Warnings 

4

3A8625A

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The 

exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. 

When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. 

Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this 

manual where applicable.

WARNING

SKIN INJECTION HAZARD 

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This 

may look like just a cut, but it is a serious injury that can result in amputation. 

Get immediate surgical 

treatment.

Do not point dispensing device at anyone or at any part of the body.

Do not put your hand over the fluid outlet.

Do not stop or deflect leaks with your hand, body, glove, or rag.

Use only extensions that are designed for use with dispensing valve.

Do not use low-pressure flexible extension with this equipment.

Follow the 

Pressure Relief Procedure

 when you stop dispensing and before cleaning, checking, or 

servicing equipment. 

Tighten all fluid connections before operating the equipment.

Check hoses and couplings daily. Replace worn or damaged parts immediately.

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be 

aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

Use equipment only in well-ventilated area.

Eliminate all ignition sources, such as cigarettes and portable electric lamps.

Ground all equipment in the work area.

Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

Use only grounded hoses.

Stop operation immediately 

if static sparking occurs or you feel a shock

.

 Do not use equipment until 

you identify and correct the problem.

Keep a working fire extinguisher in the work area.

Summary of Contents for IM20P

Page 1: ...ze For professional use only Not approved for use in explosive atmospheres or hazardous classified locations Model IM20P 1500 psi 10 3MPa 103 bar Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual before using the equipment Save these instructions ...

Page 2: ...Models 2 3A8625A Models In Line Pulse Meter Model No Inlet Outlet Thread 133480 3 4 in 3 4 in npt ...

Page 3: ...ief Procedure 7 Pre Installation Procedure 8 Flush Lines 8 Installation of Meter 8 Operation 9 To Verify the Accuracy 10 Recycling and Disposal 11 End of Product Life 11 Troubleshooting 12 NOTES 13 Parts 14 Technical Specifications 16 Pressure Drop Chart 17 ISO 46 Hydraulic Fluid 17 California Proposition 65 17 Graco Standard Warranty 18 ...

Page 4: ...are designed for use with dispensing valve Do not use low pressure flexible extension with this equipment Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately FIRE AND EXPLOSION HAZARD When flammable flui...

Page 5: ...ith genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges mov...

Page 6: ...alve Hose Reel C Hose D Fluid Inlet Hose E Hose Reel G In line strainer H Main Fluid Shutoff Valve J Pressure relief Valve K Check Valve L Bleed off Valve drain valve M Bleed type Master Air Valve N IM20P In line Pulse Meter FIG 1 Typical Installation A C E B D N M K J H G L NOTICE Do not over tighten fittings Excessive torque will crack the casting Only tighten fittings 2 5 0 5 turns past finger ...

Page 7: ...to a grounded waste container to relieve pressure 3 Open any bleed type master air valves and fluid drain valves in the system 4 Leave the drain valve open until ready to pressurize the system 5 If it is suspected that the valve extension or nozzle is clogged or that pressure has not been fully relieved a Very slowly loosen the fitting nut on the hose to relieve pressure gradually b Then loosen th...

Page 8: ...id Secure the hose in the container so it will not come out during flushing NOTE For multiple dispense positions first flush the dispense position farthest from the pump and work toward the pump 5 Slowly open the hose reel fluid shut off valve B at the dispense position Flush out a sufficient amount of fluid to ensure that the entire system is clean then close the valve 6 Repeat step 5 at all disp...

Page 9: ...ased upon the fluid viscosity of a 10w30 motor oil Calibration factor may vary slightly due to temperature or rate of flow Viscosity of anti freeze will vary based upon the water dilution ratio The meter sensor design allows for both PNP and NPN Logic Controller Devices FIG 4 FIG 3 External Wiring Diagram 2 wire device Fluid Viscosity Temperature Rate of Flow Calibration Factor Engine Oil 10W30 77...

Page 10: ...ensure liquid enters the container from the bottom 4 Trigger the dispense valve slowly Dispense fluid until the calibrated container is full 5 Allow product to sit for 20 minutes then compare the actual physical measurement in the calibrated container to the measurement interpreted by the Logic Control Device NOTE The above procedure determines if the meter is accurately measuring the product and ...

Page 11: ...m the Pressure Relief Procedure Drain and dispose of fluids according to applicable regulations Refer to the material manufacturer s Safety Data Sheet Remove circuit boards and other electronic components Recycle according to applicable regulations Do not dispose of electronic components with household or commercial waste Deliver remaining product to a recycling facility ...

Page 12: ...low or no fluid flow Strainer G is clogged Clean or replace strainer G Pump pressure is low Increase pump pressure Shut off valve is not fully open Fully open shut off valve Foreign material is jammed in the meter element Contact your local Graco distributor for repair or replacement Fluid leaks from swivel 5 Swivel 5 is loose Torque the swivel 5 to 15 to 20 ft lbs 20 to 27 N m If the problem rema...

Page 13: ...NOTES 3A8625A 13 NOTES ...

Page 14: ...Parts 14 3A8625A Parts 1 2 3 5 4 2 Excessive torque will crack the casting Torque to Only tighten fittings 2 5 0 5 turns past finger tight 1 2 Torque to 15 25 in lb 1 7 2 8 N m 1 ...

Page 15: ...umber Parts included in Kit 133490 purchase separately Ref Part Description Qty 1 25E383 METER sub assembly 1 2 129949 SEAL bezel 1 3 25U382 CONTROL electronics 1 4 131172 SCREW Torx Pan HD 4 5 118459 FITTING swivel 3 4 in 1 ...

Page 16: ...1 bar at 45 4 lpm Maximum operating pressure IMP20 In line Pulse Meter 1500 psi 10 MPa 102 bar Weight IM20 In line Pulse Meter 1 lb 4 oz 0 57 kg Temperature Operating Temperature Range 22 F to 180 F 30 C to 82 C Storage Temperature Range 40 F to 185 F 40 C to 85 C Ingress Protection IMP20 In line Pulse Meter IP69K as per DIN 40050 9 Inlet Sizes IMP20 In line Pulse Meter Valves 3 4 npt Outlet Sizes...

Page 17: ...Pressure Drop Chart 3A8625A 17 Pressure Drop Chart ISO 46 Hydraulic Fluid California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm www P65warnings ca gov ...

Page 18: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warran...

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