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307619

9

Operation

WARNING

COMPONENT RUPTURE HAZARD
To reduce the risk of overpressurizing
your system, which could cause
component rupture and serious injury,

never exceed the specified maximum air input
pressure to the pump
 (see Technical Data on
page 20).

10. Control the pump speed and fluid pressure with

the air regulator (E).  Always use the lowest air
pressure necessary to get the desired results.
Higher pressure causes premature spray tip and
pump wear.

11. With the pump and lines primed, and with

adequate air pressure and volume supplied, the
pump starts and stops as the spray gun is opened
and closed.  In a circulating system, the pump runs
continuously and speeds up or slows down as
supply increases or decreases until the air supply
is shut off.

CAUTION

Never allow the pump to run dry of the fluid being
pumped.  A dry pump will quickly accelerate to a high
speed, possibly damaging itself. If your pump accel-
erates quickly, or is running too fast, stop it immedi-
ately and check the fluid supply.  If the supply con-
tainer is empty and air has been pumped into the
lines, refill the container and prime the pump and the
lines with fluid, or flush and leave it filled with a
compatible solvent.  Be sure to eliminate all air from
the fluid system.

Shutdown and Care of the Pump

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.

For overnight shutdown, relieve the pressure, and
always stop the pump at the bottom of the stroke to
prevent the fluid from drying on the exposed
displacement rod and damaging the throat packings.

Always flush the pump before the fluid dries on the
displacement rod.  See Flushing the Pump.

Flushing the Pump

WARNING

FIRE AND EXPLOSION HAZARD
Before flushing, read the section FIRE
AND EXPLOSION HAZARD
 on page
4. Be sure the entire system and
flushing pails are properly grounded.
Refer to Grounding  on page 5.

Flush with a fluid that is compatible with the fluid you
are pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for
recommended flushing fluids and flushing frequency.
Always flush the pump before fluid dries on the
displacement rod.

CAUTION

Never leave water or water-base fluid in the pump
overnight.  If you are pumping water-base fluid, flush
with water first, then with a rust inhibitor such as
mineral spirits.  Relieve the pressure, but leave the
rust inhibitor in the pump to protect the parts from
corrosion.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.

1.

Relieve the pressure.

2.

Remove the spray tip from the gun.

3.

Hold a metal part of the gun firmly to the side of a
grounded metal pail.

4.

Start the pump. Always use the lowest possible
fluid pressure when flushing.

5.

Trigger the gun.

6.

Flush the system until clear solvent flows from the
gun.

7.

Relieve the pressure.

Summary of Contents for HYDRA-SPRAY Monark 223596

Page 1: ...psi 0 8 MPa 8 bar Maximum Air Input Pressure Part No 237958 Series B 23 1 Ratio Monarkr Pump with Part No 239145 stainless steel severe duty displacement pump 3450 psi 24 MPa 238 bar Maximum Fluid Wor...

Page 2: ...D Do not alter or modify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pr...

Page 3: ...e the gun trigger safety operates before spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 8 whenever you are instructed to relieve pres sure...

Page 4: ...debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D...

Page 5: ...rator s movement Have a grounded metal pail available for use when flushing the system Grounding WARNING FIRE AND EXPLOSION HAZARD Before operating the pump ground the system as explained below Also r...

Page 6: ...e filter G Bleed type master air valve for accessories H Electrically conductive air supply hose J Fluid drain valve required See Warning on page 7 for part numbers K Fluid filter L Electrically condu...

Page 7: ...between the main fluid hose and the gun M allows freer gun movement Connect a fluid suction hose or tube N to the pump s 3 4 npt m fluid intake Air Line Accessories Install the following accessories i...

Page 8: ...it out with a compatible solvent before using the pump If the pump is being used to supply a circulating system allow the solvent to circulate until the pump is thoroughly flushed See Flushing the Pu...

Page 9: ...ays follow the Pressure Relief Procedure on page 8 For overnight shutdown relieve the pressure and always stop the pump at the bottom of the stroke to prevent the fluid from drying on the exposed disp...

Page 10: ...ves etc Open clean be sure to use air filter Exhausted fluid supply Refill purge all air from pump and fluid lines Clogged fluid line valves etc Clear be sure to use fluid filter Packing nut 104 is to...

Page 11: ...n the displacement rod 103 2 Orient the fluid outlet R to the air inlet S as noted in step 2 under Disconnecting the Displacement Pump Position the displacement pump 13 on the tie rods 10 See Fig 3 3...

Page 12: ...cking wear and leaking To check run a finger over the surface or hold the part up to the light at an angle Replace any worn or damaged parts NOTE If the sleeve 106 needs replacement and is hard to rem...

Page 13: ...le gland 116 and the packing nut 104 install finger tight 107 Ref 103 Ref 122 121 Detail B Piston Packings 112 106 103 113 120 117 Fig 4 Detail A Throat Packings Lubricate Torque to 55 to 65 ft lb 75...

Page 14: ...in 38 mm 1 4 101566 NUT lock 3 8 16 3 6 154771 SEAL o ring buna N 1 10 164722 ROD tie carbon steel 4 375 in 112 mm shoulder to shoulder 3 12 222791 AIR MOTOR see 307043 for parts 1 13 223595 DISPLACE...

Page 15: ...9 165052 O RING PTFE 1 110 105444 BALL 440C stainless steel 0 31 in 7 9 mm dia 1 112 105445 BALL 440C stainless steel 0 5 in 13 mm dia 1 113 186179 PIN ball stop intake stainless steel 1 Ref Part No N...

Page 16: ...in 3 2 mm x 1 5 in 38 mm 2 4 101566 NUT lock 3 8 16 3 5 191995 ADAPTER 1 6 154771 SEAL o ring buna N 1 10 191996 ROD tie carbon steel 6 in 152 mm shoulder to shoulder 3 12 207352 AIR MOTOR See 306982...

Page 17: ...TFE 1 110 105444 BALL 440C SST 0 31 in 7 9 mm dia 1 112 105445 BALL 440C SST 0 5 in 13 mm dia 1 Ref Part No No Description Qty 113 186179 PIN ball stop intake stainless steel 1 114 164397 V PACKING th...

Page 18: ...ess steel 1 186199 RETAINER packing stainless steel 1 164912 V PACKING piston PTFE 2 164913 V PACKING throat PTFE 2 UHMWPE Leather Conversion Kit 223674 For converting pumps to UHMWPE and leather pack...

Page 19: ...in 277 mm 10 8 in 274 mm B 15 2 in 386 mm 15 2 in 386 mm 16 8 in 426 mm C 28 8 in 732 mm 28 8 in 732 mm 31 6 in 802 mm D 3 8 npt f 3 8 npt f 1 2 npt f E 3 8 npt f 3 8 npt f 3 8 npt f F 3 4 npt m 3 4...

Page 20: ...4 PH grades of stain less steel tungsten carbide PTFE leather carbon steel AISI 304 316 420 440C and 17 4 PH grades of stainless steel chrome chrome and zinc plating tungsten carbide PTFE leather AIS...

Page 21: ...8 1 2 1 5 1 9 FLUID FLOW TEST FLUID NO 10 WEIGHT OIL AIR CONSUMPTION A B C 0 45 0 34 0 22 011 Model 237958 23 1 Ratio SST Monark Performance Chart 0 500 1000 1500 2000 2500 3000 3500 0 0 0 1 0 2 0 3 0...

Page 22: ...22 307619 Notes...

Page 23: ...le to read fluid outlet pressure To find Pump Air Consumption m min or scfm at a specific fluid flow lpm gpm and air pressure psi MPa bar 1 Locate desired flow along bottom of chart 2 Read vertical li...

Page 24: ...d to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty mus...

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