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307619

7

Installation

System Accessories

WARNING

A bleed-type master air valve (D) and a fluid drain
valve (J) are required in your system.  These
accessories help reduce the risk of serious injury
including skin injection, splashing in the eyes or on
the skin, and injury from moving parts if you are
adjusting or repairing the pump.

The bleed-type master air valve relieves air trapped
between this valve and the pump after the air is
shut off.  Trapped air can cause the pump to cycle
unexpectedly.  Locate the valve close to the pump.
Order Part No. 113333.

The fluid drain valve assists in relieving fluid pres-
sure in the displacement pump, hose, and gun.
Triggering the gun to relieve pressure may not be
sufficient.  Order one of the following:

Part No.

Description

238635

1/4 npt (mbe), carbon steel

210657

1/4 npt (mbe), carbon steel

210658

3/8 npt (mbe), carbon steel

210659

1/4 npt x 3/8 npt (mbe), carbon steel

239018

1/4 npt (mbe), stainless steel

235992

1/4 npt x 3/8 npt (mbe), stainless steel

Air and Fluid Hoses

Be sure all air and fluid hoses are properly sized and
pressure-rated for your system.  Use only electrically
conductive air and fluid hoses.  Use a 1/2 in. (13 mm)
I.D. (minimum) air hose (H) to supply air to the pump.

Fluid hoses must have spring guards on both ends.
Connect a fluid hose (L) to the pump’s 3/8 npt(f) fluid
outlet.  Use of a short whip hose between the main
fluid hose and the gun (M) allows freer gun movement.
Connect a fluid suction hose or tube (N) to the pump’s
3/4 npt(m) fluid intake.

Air Line Accessories

Install the following accessories in the order shown in
Fig. 2, using adapters as necessary:

D

Air line lubricator (C) 
Provides automatic air motor lubrication.

D

Bleed-type master air valve (D)
Required in your system to relieve air trapped
between it and the air motor when the valve is
closed (see the WARNING at left).  Be sure the
bleed valve is easily accessible from the pump, and
is located downstream from the air regulator (E).

D

Air regulator (E)
Controls pump speed and outlet pressure by
adjusting the air pressure to the pump.  Locate the
regulator close to the pump, but upstream from the
bleed-type master air valve (D).

D

Air line filter (F) 
 Install an air line filter (F) and a moisture trap and
drain valve (P) to help remove moisture and
contaminants from the compressed air supply.

D

Second bleed-type air valve (G) 
Isolates the air line accessories for servicing.
Locate upstream from all other air line accessories.

Fluid Line Accessories
Install the following accessories in the positions shown
in Fig. 2, using adapters as necessary:

D

Fluid drain valve (J) 
Required in your system to relieve fluid pressure in
the hose and gun (see the WARNING at left).
Install the drain valve so that it points down and the
handle points up when it is opened.

D

Fluid filter (K) 
Filters harmful particles from the fluid.

D

Spray gun (M) 
Dispenses the fluid.  The gun shown in Fig. 2 is an
airless spray gun.

Summary of Contents for HYDRA-SPRAY Monark 223596

Page 1: ...psi 0 8 MPa 8 bar Maximum Air Input Pressure Part No 237958 Series B 23 1 Ratio Monarkr Pump with Part No 239145 stainless steel severe duty displacement pump 3450 psi 24 MPa 238 bar Maximum Fluid Wor...

Page 2: ...D Do not alter or modify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pr...

Page 3: ...e the gun trigger safety operates before spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 8 whenever you are instructed to relieve pres sure...

Page 4: ...debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D...

Page 5: ...rator s movement Have a grounded metal pail available for use when flushing the system Grounding WARNING FIRE AND EXPLOSION HAZARD Before operating the pump ground the system as explained below Also r...

Page 6: ...e filter G Bleed type master air valve for accessories H Electrically conductive air supply hose J Fluid drain valve required See Warning on page 7 for part numbers K Fluid filter L Electrically condu...

Page 7: ...between the main fluid hose and the gun M allows freer gun movement Connect a fluid suction hose or tube N to the pump s 3 4 npt m fluid intake Air Line Accessories Install the following accessories i...

Page 8: ...it out with a compatible solvent before using the pump If the pump is being used to supply a circulating system allow the solvent to circulate until the pump is thoroughly flushed See Flushing the Pu...

Page 9: ...ays follow the Pressure Relief Procedure on page 8 For overnight shutdown relieve the pressure and always stop the pump at the bottom of the stroke to prevent the fluid from drying on the exposed disp...

Page 10: ...ves etc Open clean be sure to use air filter Exhausted fluid supply Refill purge all air from pump and fluid lines Clogged fluid line valves etc Clear be sure to use fluid filter Packing nut 104 is to...

Page 11: ...n the displacement rod 103 2 Orient the fluid outlet R to the air inlet S as noted in step 2 under Disconnecting the Displacement Pump Position the displacement pump 13 on the tie rods 10 See Fig 3 3...

Page 12: ...cking wear and leaking To check run a finger over the surface or hold the part up to the light at an angle Replace any worn or damaged parts NOTE If the sleeve 106 needs replacement and is hard to rem...

Page 13: ...le gland 116 and the packing nut 104 install finger tight 107 Ref 103 Ref 122 121 Detail B Piston Packings 112 106 103 113 120 117 Fig 4 Detail A Throat Packings Lubricate Torque to 55 to 65 ft lb 75...

Page 14: ...in 38 mm 1 4 101566 NUT lock 3 8 16 3 6 154771 SEAL o ring buna N 1 10 164722 ROD tie carbon steel 4 375 in 112 mm shoulder to shoulder 3 12 222791 AIR MOTOR see 307043 for parts 1 13 223595 DISPLACE...

Page 15: ...9 165052 O RING PTFE 1 110 105444 BALL 440C stainless steel 0 31 in 7 9 mm dia 1 112 105445 BALL 440C stainless steel 0 5 in 13 mm dia 1 113 186179 PIN ball stop intake stainless steel 1 Ref Part No N...

Page 16: ...in 3 2 mm x 1 5 in 38 mm 2 4 101566 NUT lock 3 8 16 3 5 191995 ADAPTER 1 6 154771 SEAL o ring buna N 1 10 191996 ROD tie carbon steel 6 in 152 mm shoulder to shoulder 3 12 207352 AIR MOTOR See 306982...

Page 17: ...TFE 1 110 105444 BALL 440C SST 0 31 in 7 9 mm dia 1 112 105445 BALL 440C SST 0 5 in 13 mm dia 1 Ref Part No No Description Qty 113 186179 PIN ball stop intake stainless steel 1 114 164397 V PACKING th...

Page 18: ...ess steel 1 186199 RETAINER packing stainless steel 1 164912 V PACKING piston PTFE 2 164913 V PACKING throat PTFE 2 UHMWPE Leather Conversion Kit 223674 For converting pumps to UHMWPE and leather pack...

Page 19: ...in 277 mm 10 8 in 274 mm B 15 2 in 386 mm 15 2 in 386 mm 16 8 in 426 mm C 28 8 in 732 mm 28 8 in 732 mm 31 6 in 802 mm D 3 8 npt f 3 8 npt f 1 2 npt f E 3 8 npt f 3 8 npt f 3 8 npt f F 3 4 npt m 3 4...

Page 20: ...4 PH grades of stain less steel tungsten carbide PTFE leather carbon steel AISI 304 316 420 440C and 17 4 PH grades of stainless steel chrome chrome and zinc plating tungsten carbide PTFE leather AIS...

Page 21: ...8 1 2 1 5 1 9 FLUID FLOW TEST FLUID NO 10 WEIGHT OIL AIR CONSUMPTION A B C 0 45 0 34 0 22 011 Model 237958 23 1 Ratio SST Monark Performance Chart 0 500 1000 1500 2000 2500 3000 3500 0 0 0 1 0 2 0 3 0...

Page 22: ...22 307619 Notes...

Page 23: ...le to read fluid outlet pressure To find Pump Air Consumption m min or scfm at a specific fluid flow lpm gpm and air pressure psi MPa bar 1 Locate desired flow along bottom of chart 2 Read vertical li...

Page 24: ...d to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty mus...

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