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I N S T A L L A T I O N

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For assistance in setting up a plural component system,

you should contact 

 Fluid Systems, 9451 West

Belmont, Chicago, Illinois 60121-2891, 

This will help ensure that you select the proper type and
size of equipment for your job.

All inlet connections on this mixer have 

 

threads.

Use an air regulator to control the mixer motor speed.

Install a bleed-type master air valve on the air line to

shut off and relieve air to the mixer motor.

Start and prime the solvent pump and check the

flushing system 

before 

connecting the material hoses.

ASSEMBLY

O P E R A T I O N  

 

Determine Motor Air Pressure Setting
Pull the actuating lever (29) back to close the inlet

valves. Then refer to the separate operating instructions
for your proportioning pump, and start the system.

Set the air pressure to the mixer motor at about 30 psi
(2.5 bar). Place a small waste container under the mixer
outlet (A). Open the air valve to start the mixer motor,
then open the material inlet valves. When the container
is full, close the valves.

Increase the air pressure slightly and dispense another

sample. Repeat this procedure five or six times, record-

ing the air pressure setting for each sample. Place

another waste container under the mixer outlet, start
the mixer motor, and open the solvent valve. When

clean solvent comes form the outlet, close and the sol-

vent valve then stop the mixer motor.

Let all samples “cure”, or harden, completely. Examine

each one for proper cure. Select the sample which
cured properly at the lowest air pressure and use that
pressure for the mixer air supply. Repeat the test if none
of the samples cured properly.

CAUTION

Always use the lowest possible air pressure as this

produces the least amount. of heat created by fric-

tion of the mixing shaft 

 the motor.

4

Determine Material Pot Life

To test the pot life, use a cup with approximately the
same shape and size as the mixing assembly chamber; 1

cubic inch for Model 207389, or 2.1 cubic inch for
Model 207-390. Start the mixer motor and open the
material valves to fill the container. Close the material

valves and starting timing the reaction.

Flush the mixing chamber with solvent to remove the
mixer material.

When the material starts to gel, check how long the

reaction has taken. This is the operating pot life of your
material. Reduce that time by at least 10% to determine
how long your system can remain idle without flushing
or dispensing material. For example, if the pot life is 11
minutes, then 9 minutes is the maximum time that mix-
ed material should be left in the mixing chamber and
hoses before dispensing or flushing.

NOTE:

If the material pot life is 10 minutes or less,

use the 

 Automatic Power Mixer.

Summary of Contents for Hydra-Cat 207-388 F

Page 1: ...Parts ...

Page 2: ...ffuser If your gun is equipped with one The diffuser breaks up spray and reduces the risk of injection when the tip is not installed Check diffuser operation regular ly Follow the Pressure Relief Procedure below then remove the spray tip Aim the gun into a metal pail holding the gun firmly to the pail Using the lowest possible pressure trigger the gun If the fluid emitted is not diffused into an i...

Page 3: ...E SAFETY y_ y y K High pressure fluid in the hoses can be very dangerous If the hose develops a pinhole leak split or rupture due to any kind of wear damage or misuse the high pressure spray emitted from it can cause an injection injury or other serious bodily in jury or property damage ALL FLUID HOSES MUST HAVE SPRING GUA RDSI The spring guards help protect the hose from kinks or bends at or clos...

Page 4: ... outlet start the mixer motor and open the solvent valve When clean solvent comes form the outlet close and the sol vent valve then stop the mixer motor Let all samples cure or harden completely Examine each one for proper cure Select the sample which cured properly at the lowest air pressure and use that pressure for the mixer air supply Repeat the test if none of the samples cured properly CAUTI...

Page 5: ...ensing for a short time close the mixer material valves and open the solvent flush valve Leave the motor running Point the material outlet into a waste container open the dispensing valve and flush until the solvent is clean Close the solvent valve stop the motor and open the dispensing valve to relieve pressure For longer shutdowns solvent flush as above follow the Pressure Relief Procedure on pa...

Page 6: ...sed or clogged air valves 42 or lines Check Requires 25 to 30 CFM at 106 psi 7 bar for con tinuous operation Open clear Hardened material in mixing chamber Material supply container empty Plugged material inlet or check valve See last section of Service page 7 Observe pot life Refill prime system Clean Refer to Service Air motor 7 malfunction Replace Refill prime system Clean refer to Service Not ...

Page 7: ...sing If the shaft is damaged in any way replace it Check the packing contact area for burrs or scratches which will cause premature packing wear To reassemble install one or two washers 27 between the spline shaft and air motor to obtain a 0 347 to 0 437 in 8 8 to 11 l mm dimension Refer to Detail in Fig 4 Leave the packing nut 19 loose until the mixer is assembled then tighten Replace Packings If...

Page 8: ...mmer to break it loose then pry it off Knock out the mixing shaft if possible and place parts in a pail of compatible solvent If the mixing shaft 204 will not come out and there is no solvent available that will dissolve the material without damaging the parts install a complete new mixing assembly Refer to mixing assembly Completely disassemble the mixer and clean it thoroughly Reassemble using n...

Page 9: ...NER packing female gland V PACKING PTFE SHAFT mixer drive NUT plain round l l 8 12 UNF 2 thd size packing nut GUIDE spring check valve BRACKET mounting GLAND packing male QTY 3 2 3 2 2 1 2 1 1 2 i r 1 1 1 REF PART DESCRIPTION NO NO 167 765 167 766 167 770 168492 170 786 178 747 217561 207 411 213 040 Series B 104893 104892 164 900 178 746 165 274 165 964 178 745 172 094 178 743 165 599 208390 167 ...

Page 10: ...Model 207 390 GASKET copper MIXING SHAFT 2 blade Model 267 389 MIXING SHAFT 3 blade Model 207 390 BEARING end thrust 2 0 5 207494 Model 207 389 Model 207 390 204 BALL VALVE KIT 218 412 Adapts Series E and older power mixers to new style ball valve and actuating lever style If your mixer is Series E or older the material ball valves must be replac ed together and a new lever installed as the old pa...

Page 11: ......

Page 12: ...t substitution of non Grace parts faulty installation or tampering This warranty is conditioned upon the prepaid return of the equipment claimed to be defective for examination by Grace to verify the claimed defect If the claimed defect is verified Grace will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If insp...

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