Graco Husky 1040 FDA Instructions-Parts List Manual Download Page 2

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309528L

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Torque Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1040 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1590 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Pump Matrix - 1040 . . . . . . . . . . . . . . . . . . . . . . . . 26

Repair Kit Matrix - 1040 . . . . . . . . . . . . . . . . . . . . . 27

Parts - 1040 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Dimensional Drawing - 1040 . . . . . . . . . . . . . . . . . 31

Technical Data - 1040 . . . . . . . . . . . . . . . . . . . . . . 32

Performance Chart - 1040 . . . . . . . . . . . . . . . . . . . 33

Pump Matrix - 1590 . . . . . . . . . . . . . . . . . . . . . . . . 34

Repair Kit Matrix - 1590 . . . . . . . . . . . . . . . . . . . . . 35

Parts - 1590 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Dimensional Drawing - 1590 . . . . . . . . . . . . . . . . . 39

Technical Data - 1590 . . . . . . . . . . . . . . . . . . . . . . . 40

Performance Chart - 1590 . . . . . . . . . . . . . . . . . . . 41

Pump Matrix - 2150 . . . . . . . . . . . . . . . . . . . . . . . . 42

Repair Kit Matrix - 2150 . . . . . . . . . . . . . . . . . . . . . 43

Parts - 2150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Model 234361 . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Model 234362 . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Dimensional Drawing - 2150 . . . . . . . . . . . . . . . . . 49

Technical Data - 2150 . . . . . . . . . . . . . . . . . . . . . . . 50

Performance Chart - 2150 . . . . . . . . . . . . . . . . . . . 51

Graco Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 52

Summary of Contents for Husky 1040 FDA

Page 1: ...ure 120 psi 0 8 MPa 8 bar Maximum Air Input Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 3 for List of Models TI2238 Model...

Page 2: ...Dimensional Drawing 1040 31 Technical Data 1040 32 Performance Chart 1040 33 Pump Matrix 1590 34 Repair Kit Matrix 1590 35 Parts 1590 36 Dimensional Drawing 1590 39 Technical Data 1590 40 Performance...

Page 3: ...Plus DUS_____ Husky 1590 FDA Plus Remote Operated DFS_____ Husky 2150 FDA DGS_____ Husky 2150 FDA Remote Operated DVS_____ Husky 2150 FDA Plus DWS_____ Husky 2150 FDA Plus Remote Operated WARNING A wa...

Page 4: ...of all equipment manuals Read the fluid and solvent manufacturer s warnings Do not use hoses to pull equipment Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expo...

Page 5: ...of the fluid you are using Store hazardous fluid in an approved container Dispose of hazardous fluid according to all local state and national guidelines Always wear protective eyewear gloves clothin...

Page 6: ...y Connect the clamp end of the ground wire to a true earth ground Order Part No 222011 Ground Wire and Clamp FIG 1 Fluid hoses Use only grounded hoses with a maxi mum of 500 ft 150 m combined hose len...

Page 7: ...ir hose A and screw the mat ing fitting into the pump air inlet snugly Do not con nect the coupler D to the fitting until you are ready to operate the pump Installation of Remote Pilot Air Lines 1 Ref...

Page 8: ...red to relieve pressure in the hose if it is plugged The drain valve reduces the risk of serious injury including splashing in the eyes or on the skin or contamination from hazardous fluids when relie...

Page 9: ...ld to the covers 2 Reverse the manifold and reattach Install the screws and torque to 120 150 in lb 14 17 N m on 1040 and 1590 pump models Torque to 190 220 in lb 22 25 N m on 2150 pump models See Tor...

Page 10: ...ainer U at the end of the air exhaust line to catch fluid in case a diaphragm ruptures See FIG 4 FIG 4 Venting Exhaust Air WARNING Read the FIRE AND EXPLOSION HAZARD and TOXIC FLUID HAZARD warnings on...

Page 11: ...appropriate container 5 Close the fluid drain valve J 6 Back out the air regulator C knob and open all bleed type master air valves B E 7 If the fluid hose has a dispensing device hold it open while...

Page 12: ...ternal signal is applied Injury is possible If pump cycles wait until end before proceeding Leaving air pressure applied to the air motor for extended periods when the pump is not running may shorten...

Page 13: ...eplace as necessary Check to be sure all threaded connections are tight and leak free Check fasteners Tighten or retorque as necessary Although pump use varies a general guideline is to retorque faste...

Page 14: ...1 severely worn and wedged in seat 201 or manifold 102 or 103 Replace ball and seat See page 18 Check valve ball 301 is wedged into seat 201 due to overpressur ization Install Pressure Relief Valve se...

Page 15: ...ng 108 Replace See pages 19 21 Pump exhausts excessive air at stall Worn air valve block 7 o ring 6 plate 8 pilot block 18 u cups 10 or pilot pin o rings 17 Repair or replace See page 16 Worn shaft se...

Page 16: ...See FIG 8 3 Install the valve plate 8 in the cavity On alumi num center housing models the plate is reversible so either side can face up Install the three screws 3 using a Torx T20 screwdriver or 7 m...

Page 17: ...etail at right Grease Grease lower face 18 5 3 1 02643 2 1 3 4 10 11 12 17 15 16 2 3 4 1 2 Insert narrow end first Grease Install with lips facing narrow end of piston 11 Insert wide end first 02645 2...

Page 18: ...arrows A on the fluid covers 101 must point toward the outlet man ifold 103 FIG 9 A Fluid Section Repair Kit is available Refer to the Repair Kit Matrix parts section for the appropriate pump size to...

Page 19: ...m shaft bolts 107 using a 15 mm socket wrench on both bolts FIG 10 A Fluid Section Repair Kit is available Refer to page 27 35 or 43 to order the correct kit for your pump Parts included in the kit ar...

Page 20: ...odels only install the PTFE dia phragm 403 Make certain the side marked AIR SIDE faces the center housing 1 d Install the diaphragm 401 on the bolt Make certain the side marked AIR SIDE faces the cent...

Page 21: ...face out of housing 1 Rounded side faces diaphragm 401 Air side must face center housing 1 Grease Apply medium strength blue Loctite or equivalent Torque to 20 25 ft lb 27 34 N m at 100 rpm maximum U...

Page 22: ...ut of the housing 1 2 The bearings 12 15 and 19 are tapered and can only be installed one way Insert the bearings into the center housing 1 tapered end first Using a press or a block and rubber mallet...

Page 23: ...Insert bearings tapered end first Press fit bearings flush with surface of center housing 1 Apply medium strength blue Loctite or equivalent Torque to 130 150 in lb 15 17 N m 1 2 12 1 16 19 H 22 M 23...

Page 24: ...ld Torque bolts to 120 150 in lb 14 17 N m 3 Outlet Manifold Torque bolts to 120 150 in lb 14 17 N m 1590 Pump Model Numbers DBS___ DCS___ DTS___ and DUS___ Always follow torque sequence when instruct...

Page 25: ...DWS___ Always follow torque sequence when instructed to torque fasteners 1 Left Right Fluid Covers Torque bolts to 190 220 in lb 22 25 N m 2 Inlet Manifold Torque bolts to 190 220 in lb 22 25 N m 3 O...

Page 26: ...nless steel seats PTFE balls and PTFE diaphragms is Model D 7 SB1 1 To order replacement parts refer to the part lists on pages 29 30 The digits in the matrix do not correspond to the ref nos in the p...

Page 27: ...in the kit are marked with an asterisk in the parts list for example 201 For example if your pump has stainless steel seats PTFE balls and PTFE dia phragms order Repair Kit D 0 7 B 1 1 If you only nee...

Page 28: ...be pur chased separately Refer to the Repair Kit Matrix on page 27 to determine the correct kit for your pump These parts are included in Air Valve Repair Kit 236273 aluminum center housing models whi...

Page 29: ...cetal 2 16 188610 PIN pilot SST 2 17 157628 O RING buna N 2 18 188614 BLOCK pilot acetal 1 19 188609 BEARING shaft acetal 2 20 116343 SCREW grounding 1 22 188603 GASKET air cover foam 2 23 188839 COVE...

Page 30: ...escription Qty 3 201 188707 SEAT 316 SST 4 202 109205 O Ring PTFE 8 B 201 188707 SEAT 316 SST 4 202 15B446 O Ring FDA fluoroelas tomer 8 6 201 191595 SEAT Santoprene 4 202 109205 O Ring PTFE 8 C 201 1...

Page 31: ...mm 5 5 in 139 5 mm 9 9 in 12 8 in 7 2 in 15 3 in 5 5 in 12 3 in Air Inlet 1 1 2 in O utlet 1 1 2 in Inlet Air Exhaust 3 8 16 Threads 2 0 in O verall W idth 9 2 in 233 m m 325 m m 183 m m Sanitary Flan...

Page 32: ...imum Noise Level at 100 psi full flow 89 dBa Sound Power Level 100 dBa Noise Level at 70 psi and 50 cpm 78 dBa Maximum fluid operating temperature is based on the fol lowing maximum diaphragm ball and...

Page 33: ...te along bottom of chart 2 Follow vertical line up to intersection with selected fluid outlet pressure curve 3 Follow left to scale to read fluid outlet pressure Air Consumption Curves A at 120 psi 0...

Page 34: ...l seats PTFE balls and PTFE diaphragms is Model No D B S B 1 1 To order replacement parts refer to the part lists on pages 37 38 The digits in the matrix do not correspond to the ref nos in the parts...

Page 35: ...in the kit are marked with an asterisk in the parts list for example 201 For example if your pump has stainless steel seats PTFE balls and PTFE diaphragms order Repair Kit D 0 B B 1 1 If you only nee...

Page 36: ...urchased separately Refer to the Repair Kit Matrix on page 35 to determine the cor rect kit for your pump These parts are included in Air Valve Repair Kit 236273 aluminum center housing models which m...

Page 37: ...cetal 2 16 188610 PIN pilot SST 2 17 157628 O RING buna N 2 18 188614 BLOCK pilot acetal 1 19 188609 BEARING shaft acetal 2 20 116343 SCREW grounding 1 22 188603 GASKET air cover foam 2 23 189400 COVE...

Page 38: ...o Description Qty 3 201 189318 SEAT 316 stainless steel 4 202 112418 O Ring PTFE 4 B 201 189318 SEAT 316 stainless steel 4 202 15B447 O Ring FDA fluoroelas tomer 4 6 201 189320 SEAT Santoprene 4 202 1...

Page 39: ...5 mm 6 0 in 152 5 mm Air Inlet 2 in O utlet Air Exhaust 2 in inlet 3 8 16 Threads 11 8 in 16 8 in 9 0 in 16 3 in 20 0 in 6 0 in 2 4 iin O verall W idth 12 3 in 312 m m Sanitary Flange 427 m m 229 m m...

Page 40: ...le solids 3 16 in 4 8 mm Maximum Noise Level at 100 psi full flow 94 dBa Sound Power Level 108 dBa Noise Level at 70 psi and 50 cpm 72 dBa Maximum fluid operating temperature is based on the fol lowin...

Page 41: ...supply 60 gpm 227 liters fluid flow horizontal scale at 40 psi 0 28 MPa 2 8 bar discharge head pres sure vertical scale requires approximately 50 scfm 1 4 m3 min air consumption at 70 psi 0 49 MPa 4 9...

Page 42: ...The digits in the matrix do not correspond to the ref nos in the parts drawing and lists on pages 22 and 23 Model Same as DFS666 except with different inlet and outlet configuration Use DFS666 module...

Page 43: ...in the kit are marked with an asterisk in the parts list for example 201 For example if your pump has stainless steel seats PTFE balls and PTFE dia phragms order Repair Kit D 0 F B1 1 If you only need...

Page 44: ...ly Refer to the Repair Kit Matrix on page 42 to determine the cor rect kit for your pump These parts are included in Air Valve Repair Kit 236273 aluminum center housing models which may be purchased s...

Page 45: ...models Used on PTFE models only These parts are included in the Pump Repair Kit which may be purchased separately Refer to the Repair Kit Matrix on page 42 to determine the cor rect kit for your pump...

Page 46: ...NG buna N 2 18 188614 BLOCK pilot acetal 1 19 188609 BEARING shaft acetal 2 Digit Ref No Part No Description Qty 20 116343 SCREW grounding 1 22 188603 GASKET air cover foam 2 23 189300 COVER air alumi...

Page 47: ...234362 only 2 105 189299 PLATE fluid side SST 2 106 112416 SCREW M10 x 1 5 30 mm 1 18 in SST 24 107 189410 BOLT M12 x 1 75 55 mm 2 16 in SST 2 Digit Ref No Part No Description Qty 108 104319 O RING PT...

Page 48: ...01 15B267 SEAT Buna N 4 202 None Not used 0 8 201 15B265 SEAT fluoroelastomer 4 202 None Not used 0 Digit Ref No Part No Description Qty 1 301 112359 BALL PTFE 4 6 301 112361 BALL Santoprene 4 7 301 1...

Page 49: ...mm 6 5 in 165 1 mm 18 9 in 22 3 in 27 3 in 16 2 in 3 5 in 6 5 in 2 1 2 in Inlet 3 8 16 Air Exhaust 10 2 in 2 1 2 in O utlet Air Inlet O verall W idth 12 5 318 m m m uffler included Threads Sanitary F...

Page 50: ...Noise Level at 100 psi full flow 90 dBa Sound Power Level 103 dBa Noise Level at 70 psi and 50 cpm 85 dBa Maximum fluid operating temperature is based on the fol lowing maximum diaphragm ball and seat...

Page 51: ...supply 60 gpm 227 liters fluid flow horizontal scale at 40 psi 0 28 MPa 2 8 bar discharge head pressure vertical scale requires approximately 60 scfm 1 68 m3 min air consumption at 70 psi 0 49 MPa 4 9...

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