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309227         5

Introduction

How the Gun Flush Box Works

WARNING

FIRE, EXPLOSION, AND ELECTRIC
SHOCK HAZARD
For Electrostatic Guns: 

To reduce the

risk of fire, explosion, or electric shock:

In addition to following the warnings
on page 3, read your electrostatic
gun manual for additional warnings
and instructions on the safe use of an
electrostatic gun. If you do not have a
copy of this manual, please contact
your local Graco distributor.

Always turn off the electrostatics before placing
the gun in the Gun Flush Box and whenever you
stop spraying.

WARNING

FIRE AND EXPLOSION HAZARD
In multiple gun systems:

 For your

safety, each gun must be used only with
its corresponding Gun Flush Box for the
interlocks to work. 

For example:

 With a

two gun system, placing gun #1 into Gun

Flush Box #2 will shut off the atomization air for
gun #2 and leave the atomization air on for gun #1
during purging.

Features

When used with a PrecisionMix or a PrecisionMix II
system, the Gun Flush Box operates with a controller
to automatically flush manual guns into an enclosed
waste container. The advantages of using the Gun
Flush Box instead of conventional flushing methods
include:

Reduced solvent use

Reduced VOC (volatile organic compounds) emis-
sions

Improved operator safety during flushing

The Gun Flush Box controller flushes the exact amount
of solvent required to clean the system. It reduces
VOCs by preventing solvent from being atomized
during the flush cycle.

Traditional flushing procedures expose the operator to
atomized solvent and accidental gun discharge. The
Gun Flush Box contains the solvent and prevents
accidental gun triggering with safety interlocks.

The interlocks will only allow atomizing air to the gun
when the gun is out of the Gun Flush Box and the door
of the box is closed. If a switch fails or if system air is
shut off, the atomizing air will be shut off to the gun.

Operation

NOTE: 

If using an electrostatic gun, the operator must

turn off the electrostatics before placing the gun in the
box.

The operator places the gun in the Gun Flush Box and
closes the door. The Gun Flush Box interlocks turn off
the atomizing air to the gun to prevent the solvent from
being atomized and to ensure a PRO

 gun electro-

static turbine will be off when the operator starts flush-
ing.

Summary of Contents for Gun Flush Box 244105

Page 1: ...APOLIS MN 55440 1441 Copyright 2000 Graco Inc is registered to I S EN ISO 9001 Gun Flush Boxt Module 100 psi 0 7 MPa 7 bar Maximum Air Inlet Pressure Part No 244105 U S PATENT NO 6 554 204 309227D Rea...

Page 2: ...nting 6 Enclosed Waste Container 7 Grounding 7 Connect Tubing to the Pneumatic Controls 9 Trigger Height Adjustment 10 Operation 11 PrecisionMix II Controller Operation 11 Operating Checklist 11 Troub...

Page 3: ...ation of the power supply during flushing Do not turn on the gun electrostatics until all solvent is removed from the system When cleaning flushing or purging electrostatic equipment use solvents that...

Page 4: ...e traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 180 F 82 C or below 40 F 40 C Use only Graco approved hoses Use fluids or solvents that are co...

Page 5: ...enclosed waste container The advantages of using the Gun Flush Box instead of conventional flushing methods include Reduced solvent use Reduced VOC volatile organic compounds emis sions Improved oper...

Page 6: ...supply with the ventilators to prevent the box from operating when ventilating fans are not operating Check and follow all National State and Local codes regarding air exhaust velocity requirements Lo...

Page 7: ...AZARD To reduce the risk of fire explosion or electric shock the system must be properly grounded Follow the warnings on page 3 Ground the Gun Flush Box and waste container as instructed below Ground...

Page 8: ...8 309227 Installation Typical Installation of Gun Flush Box in PrecisionMix System Fig 4...

Page 9: ...ternal pneumatics Fig 5 BOTTOM VIEW 1 Connect a 5 32 4 mm OD tube between the air supply and the P bulkhead Use a clean dry air supply filtered to 10 microns WARNING EQUIPMENT MISUSE HAZARD Do not exc...

Page 10: ...o the Gun Flush Box See Fig 7 3 Force the cylinder triggers on by connecting air to port C J See Fig 7 Turn on the air to extend both cylinders 4 Loosen both screws L on the side of the box that hold...

Page 11: ...ostatics P before placing the spray gun in the Gun Flush Box See Fig 9 ____ 3 The system is thoroughly grounded and the operator and all persons entering the spray area are properly grounded See Groun...

Page 12: ...h Box when it is not in use p Gun switch is not activating Test the switch Replace it if it is dam aged Gun trigger is not open when the Gun Flush Box controller acti Tubing is not installed correctly...

Page 13: ...patible solvent Clean the inside and out side of the enclosure with a compatible solvent Door Keep hinge holes as clean as possible Grease hinges Cylinders Pull the cylinder rod for ward and coat wit...

Page 14: ...assembly Selection of correct gun holder required for proper operation 5 27 36 2 TI0576 TI0577b 9 10 1 55 54 14 16 15 42 43 44 20 4 3 11 12 13 6 7 8 6 7 8 6 7 8 55 8 41 26 27 20 19 17 24 23 18 21 22 2...

Page 15: ...SUPPORT cover 1 29 551794 CYLINDER air 0 568 dia 1 30 551795 NUT hex head 7 16 20 1 31 626504 BUTTON cylinder 1 Ref No Part No Description Qty 32 196708 ARM lever 1 33 551793 CYLINDER air 0 438 dia 1...

Page 16: ...d are trademarks of their respective owners 244169 Gun Holder Conversion Kit Allows mounting of new gun holder in older style gun flush box Part No 570046 Requires purchase of appropriate gun holder s...

Page 17: ...t 22 lbs 9 6 kg Height 14 356 mm With door open 21 533 mm Width 7 178 mm Length 11 279 mm Outlet 2 npt f Maximum Air Inlet Pressure 100 psi 0 7 MPa 7 bar Wetted Parts Stainless steel nylon ultra high...

Page 18: ...set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental...

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