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7

309407

Operation

WARNING

D

This pump is designed to be used ONLY in
pumping non-corrosive and non-abrasive lubri-
cants and greases. Any other use of this pump
can cause unsafe operating conditions and
result in component rupture, fire, or explosion,
which can can cause serious bodily injury,
including injection.

D

Moving parts can pinch or amputate your fin-
gers or other body parts. When the pump is
operating, the priming piston (located at the
pump intake) and the air motor piston (located
behind the air motor plates) move. NEVER
Operate the pump with the air motor plates
removed, and keep your fingers and hands
away from the priming piston.

Pressure Relief Procedure

WARNING

SKIN INJECTION HAZARD

Fluid under high pressure can be in-
jected through the skin and cause 
serious injury. To reduce the risk of an

injury from injection, splashing fluid, or moving
parts, follow the 

Pressure Relief Procedure

whenever you

D

Are instructed to relieve the pressure

D

Stop dispensing

D

Check or service any of the system equipment

D

Install or clean the dispensing nozzles

1.

Close the air regulators.

2.

Close the supply pump’s bleed-type master air
valve (required in this system).

3.

Open the dispensing valve until pressure is fully
relieved.

If you suspect that the dispensing valve, extension, or
grease fitting coupler is clogged, or that pressure has
not been fully relieved after following the steps above,

VERY SLOWLY loosen the coupler or hose end
coupling and relieve pressure gradually, then loosen
completely, then clear the clog.

Startup and Adjustment

Open the bleed-type master air valve. Open the
dispensing valve, and slowly open the air regulator
until the pump is running smoothly. After all the air is
purged, close the dispensing valve.  The pump will
start and stop as the valve is opened and closed.

CAUTION

Never allow the pump to run dry of the fluid being
pumped. A dry pump quickly accelerates to a high
speed and may damage itself. If your pump acceler-
ates quickly or is running too fast, stop it immediately
and check the fluid supply. If the supply container is
empty and air has been pumped into the lines, prime
the pump and lines with fluid, or flush the pump and
leave it filled with a compatible solvent. Be sure to
eliminate all air from the fluid system.

Use the air regulator (E) to control the pump speed
and fluid pressure. See Fig. 2. Always use the lowest
pressure necessary to obtain the desired results.

When you are finished using the pump for the day,
always follow the 

Pressure Relief Procedure

 at left.

Maintenance

The Accessory air line oiler (D) provides automatic air
motor lubrication. For daily manual lubrication,
disconnect the air hose, place about 15 drops of light
machine oil in the air inlet, reconnect the hose, and
turn on the air supply to blow oil into the motor.

Summary of Contents for fire-ball 425

Page 1: ...ure Model No 965124 Series B Stubby length Model No 965129 Series B 400 lb 180 Kg drum length For Closed Drum Mounting 309407E EN Important Safety instructions Read all warnings and instructions in th...

Page 2: ...ke just a cut but it is a serious injury that can result in amputation Get immediate surgi cal treatment D Do not point the dispensing device at anyone or any part of the body D Do not put your hand o...

Page 3: ...e 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use could result in a chemical reaction with...

Page 4: ...nt or in the Technical Data for your equipment Do not exceed the maximum working pressure of the lowest rated component in your system D Use fluids and solvents which are compatible with the equipment...

Page 5: ...dboard which interrupts the grounding continuity D To maintain grounding continuity when flushing or relieving pressure hold a metal part of the dispensing gun firmly to the side of a grounded metal p...

Page 6: ...control pump speed WARNING A bleed type master air valve B is required to shut off and relieve air pressure that may be trapped in the air motor Trapped air could cause the pump to cycle unexpectedly...

Page 7: ...itting coupler is clogged or that pressure has not been fully relieved after following the steps above VERY SLOWLY loosen the coupler or hose end coupling and relieve pressure gradually then loosen co...

Page 8: ...r damaged air motor gasket packing seal etc Service air motor Erratic pump operation Exhausted fluid supply Refill and reprime or flush p p p Held open or worn intake valve or piston packings Clear se...

Page 9: ...9 309407 Notes...

Page 10: ...10 309407 Service TI2148A Fig 3 12 11 6 25 15 2 31 3 14 4 30 16 5 7 8 9 10...

Page 11: ...rod 3 unscrew valve housing 14 from piston housing 16 8 Remove washers 35 spreaders 34 cup packings 36 o ring 33 and cup spacer 20 from the piston housing 16 9 Clean and inspect all the parts Reassemb...

Page 12: ...ment This pump has an adjustable piston ball check To change the piston ball travel loosen the locknut 4 Turn the piston valve housing 14 counterclockwise to increase and clockwise to decrease Medium...

Page 13: ...13 309407 Notes...

Page 14: ...14 309407 Parts TI2147A 1 13 12 3 4 14 15 35 34 36 33 20 36 34 35 16 8 2 31 5 30 6 11 7 9 10 Packing vee Spacer...

Page 15: ...cotter 1 13 156641 O RING 1 14 624941 HOUSING valve 1 15 100279 BALL metallic 1 16 624942 HOUSING valve piston 1 20 158857 SPACER cup 1 Ref No Part No Description Qty 30 603778 PACKING foot valve 2 31...

Page 16: ...3 9 in 724 mm 353 mm 14 6 in 371 mm 1 2 npt f Air Inlet TI2146A Model 965124 Model 965129 37 3 in 947 4 mm Model 965124 Model 965129 50 8 in 1290 mm Mounting Hole Layout 06337 3 1 4 82 6 mm DIA TWO 5...

Page 17: ...onsumption approx 13 cfm per gallon 6 m hr liter of fluid at 100 psi 0 7 MPa 7 bar Wetted parts steel brass aluminum leather Buna N Weight 38 lb 17 kg Sound Pressure Level measured at 1 meter from uni...

Page 18: ...uyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss...

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